SYNTHETIC CRUDE OIL in Visual C#.NET

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47 SYNTHETIC CRUDE OIL
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Synthetic crude oil is not a naturally occurring material and is currently produced by upgrading tar sand bitumen Synthetic crude usually requires further refining to produce gasoline and other types of petroleum products Another product dilbit (bitumen diluted with condensate or with naphtha) has also found a market Synthetic crude oil is a blend of naphtha, distillate, and gas oil range materials, with no residuum [1050 F+ (565 C+) material] Canadian synthetic crude oil first became available in 1967 when Suncor (then Great Canadian Oil Sands) started to market a blend produced by hydrotreating the naphtha, distillate, and gas oil generated in a delayed coking unit The light, sweet synthetic crude marketed by Suncor today is called Suncor Oil Sands Blend A (OSA) Syncrude Canada Ltd started production in 1978, marketing a fully-hydrotreated blend utilizing fluidized-bed coking technology as the primary upgrading step This product is referred to as Syncrude sweet blend (SSB) Suncor is planning to build a third bitumen upgrader for its oil sands operations and plans to construct new sulfur recovery plant in support of its existing upgrader capacity The eventual aim is to raise the production capacity of Suncor s oil sands processing to more than 500,000 bbl/day over the next 5 to 7 years The new plant, which would be built about half a kilometer from the existing upgrader site, would include cokers, hydrotreaters, and a 50-km bitumen pipeline to connect the upgrader with Suncor s mining operations
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CHAPTER FOUR
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Syncrude has moved away from fluid coking as the only upgrading option for tar sand bitumen The process begins with diluted bitumen fed into the diluent recovery units where water is removed and naphtha is recovered to be recycled through extraction The resulting dry bitumen is fed to the fluid coker, the LC-Finer (a hydrocracker), and the vacuum distillation unit (VDU) for further processing Light and heavy gas oils are distilled off in the vacuum distillation unit and sent to hydrotreaters The remaining bitumen is sent to the LC-Finer and coking unit Light and heavy gas oils are formed in the LC-Finer, through the use of a catalyst to add hydrogen, and sent to hydrotreaters The remaining bitumen is sent to the coking unit Naphtha, light gas oil, and heavy gas oil are produced in the coker, through chemical reaction using hot coke, and sent to hydrotreaters As before, the end result is a synthetic crude oil but the makeup of the synthetic crude oil can be varied in response to the market demand In comparison to a conventional crude oil (Brent), the Syncrude sweet blend has lower sulfur and no resid (as shipped); it contains significantly less naphtha-range material and more middle distillate and vacuum gas oil (Table 45)
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TABLE 45 Comparison of Brent Crude Oil and Syncrude Sweet Blend Brent Gravity, API Sulfur, wt % C4-minus C5 350 F 350 650 F 650 1050 F 1050 F and above 386 03 29 286 296 298 91 Sweet blend 318 01 34 150 440 376 00
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Generally, sweet synthetic crude oil makes up the majority of the synthetic crude oil market but sour synthetic crude oil is also available Suncor markets a range of sour synthetic blends, each tailored to meet specific refinery processing capabilities One such synthetic crude oil is a blend of hydrotreated coker naphtha with nonhydrotreated coker distillate and coker heavy gas oil Suncor s sour synthetic crude oil is a blend of hydrotreated coker naphtha with straightrun distillate and straight-run vacuum gas oil Other blends can also be made available, each with its own processing characteristics While these sour crude blends still contain no resid fraction, they are generally sold to medium and heavy sour crude refineries Husky Oil started up a heavy conventional crude upgrader in 1990 using a combination of ebullated-bed hydroprocessing and delayed coking technologies Their sweet synthetic crude is traded as Husky Sweet Blend (HSB) The Athabasca Oils Sands Project (AOSP) started producing sweet synthetic crude in 2003 called Premium Albian Synthetic (PAS) using ebullated-bed hydroprocessing technology
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