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Build Your Own Combat Robot
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The main components of a mini sumo are a body frame, motors, wheels, microcontroller, sensors, and batteries For this project, we ll use two modified R/C servos for the motors for the mini sumo, as we just described Figure 13-6 shows a drawing of a set of wheels, a body base, and a front scoop Only use the servos that are listed in the table within Figure 13-6 Other servos will be too large These parts can be made out of pretty much any material Expanded foam PVC is an excellent material for bots One of the common trade names for this material is Sintra It is strong and very light It can be easily cut with a coping saw and carved with a shape knife This material can even be tapped with #4-40 threads When using screws with this material, use only nylon screws, and only finger tighten them You can also glue it with most superglues (cyanoacrylate glues) It is best to use thin aluminum for the front scoop The sumo wheels should be made out of a harder material such as plexiglass or aluminum The hole spacing on the wheel should be selected based on the type of servo that you use, and it should align with existing holes in the servo horn The existing holes should be redrilled to allow for either tapping a #4-40 thread or a 011in diameter clearance hole for a #4-40 screw
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Mini Sumo Body Assembly
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Glue the two servo mounts to the base plate, as shown in Figure 13-7 Make sure that the mount with the 050-inch diameter hole is facing the rear (the hole is for routing the servo control wires) Feed the servo wires through the hole and screw the servos to the servo mounts as shown It will be a tight fit when you re inserting
13:
Robot Sumo
FIGURE
13-6
Mini sumo construction plans (units are inches)
the servos between the mounts Now screw the front scoop to the bottom of the base plate as shown in Figure 13-7 Use the circuit board spaces as nuts for the front scoop Screw the wheels to the servo horns using #4-40 screws, and then onto the servos using the screw that came with the servo The four circuit board spacers are used to mount control and sensor electronics to the top of the mini sumo You can also add batteries and other electronic components to the bottom of the base plate, between the wheels It is best to mount the batteries under the base plate to lower the sumo bot s center of gravity At this point, you have a general-purpose mini robot sumo base that can be configured to your design ideas
Remote-Control Mini Sumo
One of the most convenient features of the modified R/C servos is that they can still be controlled directly by a standard R/C receiver The easiest way to make a remote-control mini sumo is use a two-stick R/C transmitter, and then attach the R/C receiver and the R/C battery to the top of the mini sumo Turn the transmitter on, and adjust the trim settings to make sure the wheels are not moving when both sticks on the transmitter are centered Then, drive the mini sumo around like a tank each stick controls each wheel To get better driving control where one stick is used for forward and reverse control, and the other stick is used for turning
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left or right, an elevon/v-tail mixer can be placed between the R/C receiver and the R/C servos The mixer can be obtained at most hobby stores At this point, you will be ready to compete in any remote-control mini sumo contest An interesting thing to note: the bot you ve just built is functionally the same as a two-wheeled BattleBots-type machine The mini sumo is just a micro version of a two-wheeled BattleBot, and it will drive the same way
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