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This can t be stated any more clearly: If you want to compete in a contest that is six months away, you ve got to start building, now Bots always takes longer to build than you think they will or allow time for, and other, less important time commitments like school or work easily get in the way There s always something that doesn t work and needs to be redesigned Things break and have to be fixed Things don t fit together like you planned and need to be modified Murphy s Law always comes into play when building bots, especially when you are in a time crunch There are some people who have successfully built a bot in as little as two weeks, and others who ve spent over a year on their projects Plan to spend at least six months to build your machine It can be done in less time, but you ll have to work a lot harder to do it
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One of the main reasons new bots fail in their first contest is lack of testing Often, bot builders spend all their time building the bot and don t allow enough time for proper testing Some bots are being completed the night before the contest, and the builders simply hope it will work during the actual event You should allow at least a month for testing your bot You should thoroughly test the bot in combat conditions, as realistically as possible But beating up a trash can or a wooden box doesn t test the bot Garbage cans don t fight back You should kick your bot, hit it with hammers, flip it upside down, and stall it up against a solid wall Expect to see things break you would rather have something break during the testing phase than at a competition Also, practice driving as much as possible It is better to practice against another combat robot At the very least, get a cheap R/C car from a local toy store and practice having your bot catch the R/C car You need to know how to rapidly maneuver your bot Small R/C cars are fast and nimble If you can consistently catch an R/C car that is trying to avoid being caught, you are gaining good driving skills Remember, strategy and aggression points are usually awarded to the better driver This is why veteran bots routinely do better than rookie bots They are thoroughly tested, and the drivers are excellent, experienced drivers
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When designing your bot, think about what can go wrong during a contest, and then design your creation so these things can t go wrong Many bots lose matches not because they re beaten by opponents, but because something broke Below is a list of the 10 most common failures seen in combat robotics, all of which should be considered in your design process: 1 Wires coming loose, especially battery and radio control connections 2 Improper charging or using insufficient-capacity batteries 3 Speed controllers too small to handle the motor current requirements 4 Motors, transmission, and batteries poorly mounted 5 Belts and chains falling off 6 Motors overheating 7 Radio control interference 8 Shearing and breaking fasteners 9 Using homemade motor speed controllers 10 Wheels becoming damaged by weapon or hazards, or jammed because of the body getting bent into them
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There are a few hobbyist robot companies that offer parts for smaller machines; but for builders of larger combat robots, it s not that easy to find parts Some companies like C&H Sales, Grainger, McMaster Carr, and Servo Systems offer many items that are ideal for robot construction, and other sources listed in the appendixes at the end of this book offer more choices However, most of us find we ve got to be creative and use local sources to complete our designs Before going out to find parts, think about the motions you ll require What types of things move Old washing machines have great transmissions Electric wheelchairs have motors and controls that have design requirements similar to the requirements for large bots Bicycles and motorcycles have many usable parts, especially chains and sprockets Power lawnmowers and rototillers have good parts, as does furniture made with movable sections or parts Car power seats, power windows, electric door locks, and windshield wiper motors are good items And don't forget garage door openers, car jacks, car gas springs, cordless power tools (especially drills), office equipment, computer printers, and even drawer slides The best sources are old production equipment that may have all types of premachined metal forms, chain and gear drives, bearings, shafts, and motors Any type of machinery can be used in some way farm equipment, dairy machines, food processing machines, even items off heavy construction equipment Any time you see something that s being thrown out or cheap, just think, Can I use this for a bot The famous Blendo has a shell made from industrial-sized cooking woks Some people can t afford to buy brand-new parts directly from the manufacturers So, surplus stores, garage sales, thrift stores, junk yards, and stuff hidden in the basement make great bot parts Some bots are built from parts that have been used for other purposes, and a lot of those have won competitions You don t have to have brand-new parts to make a robot, but the parts you do use should be durable and reliable Sometimes, however, you have to buy new parts When you are using recycled components, you should find out where to get replacement parts for each component in case it breaks
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