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Visual inspection was used to assess coating performance Cost data for these projects was collected whenever possible The review included an assessment of some experimental coating systems that were recently applied The goal of the review was to: 1 Determine the condition of existing steel substrate for the purpose of developing surface preparation recommendations 2 Evaluate methods for surface cleaning and paint removal 3 Recommend a nal coating system 4 Test existing paint for heavy metals
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These are more fully elaborated in the following: Identify chloride contaminated steel surfaces and determine chloride concentration on steel surfaces Determine the extent of contamination on the existing steel surface using appropriate eld measurement techniques with sensitivity approaching achievable in the laboratory SSPC SP-12, Surface Preparation and Cleaning of Steel and Other Hard Materials by High-and Ultrahigh-Pressure Water Jetting Prior to Recoating, contains de nitions for surface cleanliness that include measurement of water soluble chlorides, iron-soluble salts, and sulfates Cleaning methods for typical bridge components: Evaluate alternative methods for surface cleaning and paint removal For each method, discuss the merits, environmental considerations, containment requirements, costs, and other issues Evaluate areas of high chloride contamination, complex geometry, horizontal and vertical areas, and thick, adherent paint The evaluation should be consistent with the objective of the project Recommendations for the nal coating system: Projects requiring a new paint system utilize a proprietary organic zinc rich self-curing primer coat, moisture cured aliphatic urethane intermediate coat containing a micaceous iron oxide, and moisture cured aliphatic urethane nish coat Provide recommendations and necessary backup documentation for the surface preparation and high performance coating system to be used on the structure Lead exposure: During cleanup operations, make sure that no lead-contaminated debris is left on the ground nor allowed to enter any nearby waterways Lead is a very common element in our environment and has been used in materials such as paints and car batteries for many years Lead can be hazardous to humans, particularly children, under certain conditions Lead was a common component of industrial paints until the 1980s, and many of the steel bridges in the highway system are still coated with paint that contains up to 50 percent lead by weight High lead-containing primers can often be identi ed by their red or bright orange color However, not all red and orange paints contain lead, and some paints of different colors can also contain a signi cant amount of lead Lead hazards should be taken seriously for a relatively small amount of ingested or inhaled lead dust can elevate a person's blood lead level Protection from lead hazards is not dif cult to achieve Proper respiratory protection should be worn "Proper" protection consists of either air-fed, positive pressure respirator hoods (as worn by abrasive blasters), or negative pressure, lter-cartridge respirators The required level of respiratory protection depends on the concentration of lead in the breathing air, and on the amount of time you are exposed Studies have shown a direct correlation between elevated blood lead levels in workers and "hand-to-mouth" lead ingestion Washing your hands and face prior to eating or smoking is essential to avoid ingestion of lead particles
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Standardization of design, fabrication, and erection processes is possible by applying Standard Guide Speci cations developed by the AASHTO and NSBA The painting document establishes and de nes the functions, operations, requirements, and activities needed to achieve consistent quality in steel bridge painting To simplify the application parameters for similar zinc-rich primer on new steel bridges, a series of charts have been developed These charts provide a convenient summary listing the detailed requirements for surface preparation, environmental conditions, coating application, curing, and veri cation testing
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