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dard for the other elements with which the tested element communicates For some functions this can require simulating the operation of large portions of the network, not just the limited functionality of the immediate neighbor elements in the structure The result of the development and Type Approval activities will be a set of designs When fitted together correctly, these designs will provide network elements capable of communicating successfully with other approved elements 183 Manufacturing Once the initial system verification and handset and base station testing is complete, the next hurdle is high-volume production Is it possible to mass-produce the design in an economic and repeatable manner Testing mobile radios on the production line is in many ways similar to any other high-volume production process The process must ensure that the tests are focused on the critical few parameters that guarantee the integrity of the product At the outset it is very difficult to know these parameters until a significant quantity has been manufactured The manufacturing engineers must rely on the R&D team to advise on critical parameters; usually the manufacturing test engineer will be an integral part of the design team, making knowledge transfer efficient Repeatability and accuracy are important characteristics of the test equipment, and measurement reporting usually is performed over a high-speed computer interface This allows the manufacturing test supervisor to collate large amounts of data and watch for component variations that could increase test time The test process will consist of component, subassembly, and final assembly test bays; at each stage the test requirements will be different Typically the manufacturer will request a generic set of functionality to ensure commonality across the process, keeping test technician training to a minimum Final test should always consist of making a phone call either in a special test mode or in loopback mode Since the end user will be concerned about audio quality, this requires a special test station to verify the lack of resonance and audio leakage Special test jigs also are required when the tests are exercised over the air interface and coupling of the signal to the antenna is the only means of communicating to the device under test (DUT) Faulty components must be detected early in the manufacturing process to avoid wasting valuable time at a later stage Often the DUT requires on-board adjustments to meet specification, usually power or frequency With modern designs many of these parameters can be adjusted using an on-board D/A converter and computer control The adjustment value is often calculated in the test system controller and then downloaded over a test protocol link to the DUT Speed of test is crucial if the manufacturer is to maximize the throughput of the test line, so design of the test line is important for performance optimization Often manufacturers will start in a new technology with a nonoptimized line and then redesign when significant experience has been gained
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Testing during the manufacture of cellular handsets or mobiles and base stations (BS) is very similar for both products and can be split broadly into two categories,
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Downloaded from Digital Engineering Library @ McGraw-Hill (wwwdigitalengineeringlibrarycom) Copyright 2004 The McGraw-Hill Companies All rights reserved Any use is subject to the Terms of Use as given at the website
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calibration and manufacturing process control, which are linked throughout the test process Calibration is needed to align the complicated radio frequency (RF) circuitry to take account of component tolerance variances Manufacturing process control is needed to ensure that consistent quality of product is being produced, quality that will meet the design specifications In a competitive marketplace, reducing the cost of test is a real motivator for manufacturers The cost of testing is usually dependent on the time it takes, and many production lines have a high degree of automation Test instrumentation is generally controlled by a networked PC so that control programs and measurement data can be distributed and collected easily The key to an efficient production strategy is to perform just enough testing for calibration and to test only parameters that vary The goal of the testing process is to give a high degree of confidence that any mobile or BS selected at random from the production line would pass a full Type Approval test
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