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1163 Cooling tower plume abatement with pumps
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Cooling towers have exit air plumes that can become quite visible, particularly in the winter They can be reduced or their elevation above the ground can be increased by several techniques Decreasing the temperature of the entering water can have some effect on the size and location of the plume This can be accomplished by recirculated pumping that lowers the total return water temperature Often, there is excess pumping capacity when the plumes occur, and some of the water can be bypassed around the chiller condensers or process by special valving back to the cooling tower The use of pumps to control these plumes should be as recommended by the cooling tower manufacturer
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Downloaded from Digital Engineering Library @ McGraw-Hill (wwwdigitalengineeringlibrarycom) Copyright 2006 The McGraw-Hill Companies All rights reserved Any use is subject to the Terms of Use as given at the website
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1164 Free cooling with cooling tower water
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Free cooling is the name applied to processes that use the tower water for cooling chilled water systems instead of the chiller Free cooling can be developed through a number of piping and equipment arrangements Basically, these systems break down into two classes, direct and indirect
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Direct free cooling Direct free cooling defines the fact that the cooling tower water circulates directly in the chilled water system instead of through the chiller condenser Two-way valves are provided for this change The water passes into the chilled water system at the bypass, as shown in Fig 118a It circulates water through the chiller bypass and acts like the primary chiller pump The secondary or distribution pumps pick up the cooling tower water and move it through the chilled water system as with the chillers in operation The condenser pump head may be less in the free cooling mode than during normal operation with the chiller condenser Both modes of operation must be evaluated to ensure that the condenser pump performance is adequate The principal drawback of direct free cooling is mixing of the cooling tower water and its chemistry with the relatively clean chilled water Cooling tower water has to have a number of airborne contaminants, since cooling towers are efficient air washers Cleaning cooling tower water can be accomplished with either full filtration such as sand filters or sidestream filters mounted at the cooling tower Neither of these systems can guarantee complete removal of all the objectionable material that may be in the cooling tower water The sidestream filter should not affect the condenser pump performance; the full sand filter may have a pressure drop greater than that for the chiller condenser This must be included in the condenser pump evaluation One of the advantages of direct free cooling is the lower water temperatures that are available from the cooling tower compared with the higher temperature emanating from the heat exchanger on indirect free cooling systems Indirect free cooling
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Indirect free cooling can be supplied in several forms The simplest and most common is through the use of a heat exchanger that separates the cooling tower water from the chilled water (Fig 118b) As indicated earlier, some temperature difference is lost across the heat exchanger The designer must determine the difference in head between the friction loss through the chiller condenser and the loss through the heat exchange and size the condenser pump to accommodate both the friction losses An alternative method of indirect free cooling is described in Fig 119 where the heat exchanger is located in tandem with the chiller evaporator This installation is used where chilled water is required with
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Downloaded from Digital Engineering Library @ McGraw-Hill (wwwdigitalengineeringlibrarycom) Copyright 2006 The McGraw-Hill Companies All rights reserved Any use is subject to the Terms of Use as given at the website
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