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Chilled Water Distribution Systems 436 Pumps for Closed HVAC Cooling Systems
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that there is no excessive pressure at the beginning of the system, and there is no overpressuring of any of the buildings The system runs most of the time at very low system pressure; Fig 1519 is the hydraulic gradient at reduced loads on the entire system The variable-speed pumps in each building are controlled by a building differential pressure transmitter The overall system pressure is greatly reduced, so the maintenance of the piping will be much less than that for secondary pumping Energy consumption for distributed pumping, as indicated earlier, has been reduced appreciably over what is required for secondary pumping A small installation is shown in Fig 1516b that is for a regional college campus A sizable reduction in overall pumping requirements was achieved by replacing a primary-secondary-tertiary system with distributed pumping The water flow rate in the campus was cut to half that required by the old system The proposed addition of chiller capacity was canceled when it was found that the existing chillers could handle the campus with ease with the greatly reduced chilled water flow Distributed pumping offers excellent energy savings for new systems Unfortunately, it cannot be applied to existing campus installations where there are many buildings; this would result in great cost for modifying existing pumping, piping, and control Usually, there is
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Central plant pressure
Figure 1519 Typical hydraulic gradient diagram for distributed pumping at par-
tial load (From Airport s Pumping System Horsepower Requirements Take a Nose Dive, HPAC magazine, October 1993)
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Chilled Water Distribution Systems Chilled Water Distribution Systems 437
an alternative method such as primary-secondary zone pumping or modifications of distributed pumping 157 Consensus It is obvious from this discussion that there is no one type of chilled water distribution system that fits all applications The pressuregradient evaluation of a proposed or existing system is a valuable tool to guide the designer toward the optimal system that provides maximum efficiency under the economic constraints for that particular installation Every effort should be made in the design of chilled water distribution systems to use the computer technology that is available today This should eliminate much of the drudgery of design that can accompany the evaluation of some of these water systems Further, all the energy-wasting devices such as balance valves, pressure-regulating valves, and most tertiary pumping should be eliminated by simplification of the distribution design The advent of the variable-speed pump and the computer-controlled chiller offers reduced overall chilled water plant kilowatt per ton or increased coefficient of performance values never achieved in the past 158 Elimination of Nonfreeze, Preheat Coils The great possibilities with contemporary digital control are demonstrated in a new system for providing cooling, heating, freeze protection, and preheat without special preheat coils in the air-handling units The condensing boiler with operating temperatures below 140 F also made this possible by preventing high water temperatures from reaching the chiller evaporators This circuit was developed by Tom Durkin, PE and Ben Kincaid Figure 1520 describes a system with 150 tons of cooling that achieves all of the above services without preheat coils Outdoor air is provided for ventilation This system has also a dedicated heat recovery chiller that is described in Chap 32 This figure is a schematic drawing showing the circuiting and particular instrumentation for this operation The hot and chilled water piping is of the four-pipe design with supply and return pipes for both the hot water and chilled water The chilled water coils are designed for 44/56 F temperatures and hot water coils for 130/110 F temperatures Two water pumps are provided for heating and cooling with cross connections to allow standby operation for each other The system includes standard equipment such as air separators, expansion tank, and makeup water
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