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site is ready to receive it When the proper time occurs, the pumping system can be set in place Much of the work delay, due to coordination between various trades, is eliminated 3 Startup and commissioning are accelerated due to preplanning between the pumping system manufacturer and other control companies involved; the fact that one company is responsible for the operation of the complete pumping system also accelerates commissioning
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2633 Unit responsibility
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Factory-assembled pumping systems offer unit responsibility, as referred to earlier This should be emphasized because of the great ease offered by this singular responsibility Only one entity is involved with the startup of the pumping system The consulting engineer, contractor, and owner have only one company to deal with in solving problems and getting the pumping system to operate as specified The pumping system manufacturer has so much at stake in terms of marketing that it is imperative that an ongoing relationship be established with the ultimate owner Following are some of the duties that a pumping system manufacturer should carry out in commissioning a pumping system: 1 Verify the capacities of the system in gallons per minute and head and ensure that they conform to the requirements of the consulting engineer or owner 2 Inspect the equipment room and ensure that it is adequate and that the ambient air is not hostile to the electronics of the pumping system 3 Certify clearance around the system to ensure that adequate space is available for proper operation of the system 4 Inspect electrical service and ventilation provisions to ensure that they are adequate 5 Check all field piping attached to the system to ensure that it is properly supported and is not using the pumping system for support 6 When the system is started, representatives of the owner, engineer, and contractor should be present to observe initial operation of the system 7 The system should be run through all its capacities to verify that it is conforming to the specifications Owing to the light loads that usually exist on HVAC systems at their initial operation, often it is impossible to achieve this in the field
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Downloaded from Digital Engineering Library @ McGraw-Hill (wwwdigitalengineeringlibrarycom) Copyright 2006 The McGraw-Hill Companies All rights reserved Any use is subject to the Terms of Use as given at the website
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Factory-Assembled Pumping Systems 578 Installing and Operating HVAC Pumps
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8 All alarm and safety circuits should be tested and verified to the owner s representative 9 Complete operating instructions should be given to the operators of the system 10 The service representative of the manufacturer of the system should establish a routine checkup procedure to ensure that the system is performing satisfactorily
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2634 Less pump maintenance and repair
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Factory-assembled pumping systems have demonstrated that there is less pump repair when the pump is assembled with a properly designed pumping system instead of mounting the pump in the field This has been proved by years of operation of these factory-assembled pumping systems in the field There are several reasons for this reduction in pump repair: 1 The pumping system manufacturer is totally responsible for the pump s environment a Suction and discharge piping is supported independently of the pump connections There are no pipe forces on these connections b The pumps are mounted on a heavy structural steel base that does not shift as the building settles This is not necessarily true for field-mounted pumps There is little chance for the pump and motor to become misaligned after the pumping system is put into operation 2 The pumping system manufacturer can evaluate the entire operating range of a pump and ensure that it does not operate at points of poor efficiency or at high radial or axial thrust 3 The pumping system manufacturer should include the installation of differential pressure switches on all pumps to ensure that pump failure is alarmed and that the pump does not run continuously at a dangerous condition A properly installed factory-assembled pumping system on HVAC water systems should provide many years of service without significant repair or failure 264 Components of a Factory-Assembled Pumping System There is a variety of equipment that can be supplied with factoryassembled pumping systems The principal components are listed
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Downloaded from Digital Engineering Library @ McGraw-Hill (wwwdigitalengineeringlibrarycom) Copyright 2006 The McGraw-Hill Companies All rights reserved Any use is subject to the Terms of Use as given at the website
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