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Industrial grade plugs come rated for 15 amps and 20 amps These plugs are considered to be the top of the line when it comes to plug selection A cable clamp is built into these plugs and connectors
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FIGURE 1010 Grounded plugs
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This minimizes cord damage when installing the cord end The wire clamps are individual chambers that provide positive crimp locking without cutting the wire strands Three fast-threading screws are used to secure the device once the wiring work is complete Industrial grade plugs are put through a battery of tests They are certified for hospital use and can assure top performance in the harshest industrial environment For example, the plugs are put through a 500 pound crush test The plug is placed between two steel plates and squeezed to a point that is equal to 500 pounds The test is done with a force rating of 2,500 pounds to simulate the worst abuse a plug might encounter when in use An impact test is also done on industrial grade plugs This test consists of a ten pound weight being dropped repeatedly on a plug from a height of 18 inches Plugs on jobsites can be subject to a lot of abuse The plugs can be stepped on, run over with equipment or staging wheels, and so forth This means that the plugs have to be tough In a mechanical drop test, a cord is attached to a length of rubber cord with a plug or connector end made up on it The plug or connector is pulled up and dropped from a height of about 45 inches and released so that the plug or connector will impact a hard, wooden surface This test may be conducted hundreds of times A cord test is also done on industrial grade plugs and connectors This test is done by making up a cord end on a length of rubber cord The cord is placed in a holder and 30 pound straight pulls are performed on the cord Cord clamps must remain securely fastened to the plug Then, rotating pulls are done on the cord end with 10 pounds of weight with a circle motion for two hours Once again, the cord clamp is required to remain solidly attached
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Wall plates are available in a wide variety of styles, colors, and types of material construction Sizes ranging from standard size to jumbo size are available for wall plates The construction materials include the following: High-abuse construction Nylon Plastic Brass Aluminum Stainless steel Chrome
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Wire connectors are produced in configurations to match virtually every wiring application Be certain that the connectors that you are using are rated for the application at hand Connecting aluminum wiring to copper wiring can present a potential hazard if the connection is done improperly One of the reasons for this is that when the insulation is stripped from the wire, a film immediately forms on the wire that can make for a poor and dangerous connection Make sure you use only Al/Cu rated wire connectors when making these connections (Figures 1011a, b) Wire connectors are packaged with clearly labeled tables that list the various wire size combinations that can be used with those connectors It s important to read and understand the limitations of wire connectors Don t ever be tempted to use a wire connector smaller than the rated application Doing so would be a code violation and make you subject to civil liabilities Most importantly, you would be creating a life threatening hazard Figures 1012 through 1015 illustrate a variety of wire connectors and corresponding tables
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WIRE SIZES AND APPLICATIONS
Using the correct wire size rated for a specific job is important to safe, trouble free wiring Figures 1016 through 1033 illustrate examples of commonly used wire, cable, and cord sizes and applications
FIGURE 1011a Twister Al/Cu wire connector (Courtesy Ideal Industries)
FIGURE 1011b Twister Al/Cu wire connector, wire size combinations (Courtesy Ideal Industries)
FIGURE 1012 Twister DB Plus wire connector (Courtesy Ideal Industries)
FIGURE 1013a Twister wire connectors (Courtesy Ideal Industries)
FIGURE 1013b Twister wire connector, wire size combinations (Courtesy Ideal Industries)
FIGURE 1014a Wing-Nut wire connectors (Courtesy Ideal Industries)
FIGURE 1014b Wing-Nut wire connector, wire size combinations (Courtesy Ideal Industries)
FIGURE 1015a Wire-Nut wire connectors (Courtesy Ideal Industries)
FIGURE 1015b Wire-Nut wire connector, wire size combinations (Courtesy Ideal Industries)
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