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arrived by helicopter earlier in the day to celebrate seven years of impeccable safety on the rig BP was a company that knew the painful cost of ignoring safety Just a month earlier, the company had marked a bleak anniversary a re nery explosion ve years earlier near Houston that had killed 15 workers and injured hundreds more After that tragedy, and after the harsh ndings of the investigations that followed, BP had enacted sweeping new safety procedures A rig operating without an accident deserved special praise By the time the helicopter ferrying the BP managers had landed, things were winding down on the drilling of the Macondo well The Horizon crew had struck what appeared to be a sizable reservoir of oil, and it was now in the nal stages of its task, preparing to cap the well and move the rig to another site Once the Horizon was gone, BP would tie Macondo into a nearby underwater pipeline and begin pumping its oil toward shore That, however, wasn t the Horizon crew members concern They just drilled the wells; they didn t stick around for rst oil Both the Horizon crew and BP were ready to move on The Macondo s crankiness had set them behind schedule by a month and a half, and nowhere was lost time more costly than on an offshore rig BP was spending about a half-million dollars a day for the Horizon, and the delays had pushed the project more than $20 million over budget in rig costs alone
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Stephen Stone was no drilling expert, but even he could tell that things weren t going smoothly Stone had joined the Horizon s crew more than two years earlier, working as a roustabout, which means that he did a variety of jobs and specialized in none Stone, whose dark beard framed boyish features, mostly assisted crane operators and helped to pump a heavy uid of
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clay and chemicals known as drilling mud into the well bore Stone was coming to the end of his two-week stint aboard the Horizon In another day or so, he d be back on shore and in the arms of his redheaded bride, Sara, whom he had married just six months earlier During most of Stone s hitch, the drilling mud had been disappearing in the hole That wasn t helping the Macondo s budget problems Drilling mud may sound mundane, but it s a highly specialized mixture designed to lubricate the well and tamp down the pressure The recipes for mud are carefully guarded by the service companies that make it For wells like Macondo, BP would be paying about $10 million just for the mud When a well loses mud, it can mean only a couple of things, and neither of them is good: either the underground formation is unstable, or the well was drilled too quickly, cracking the formation At least four times during Stone s hitch, the crew had been forced to stop pumping in mud and shoot heavy drilling sealant into the hole, which was supposed to close up any cracks in the formation By early afternoon on April 20, the BP company men, supervisors who were onboard the rig to oversee the drilling operations, decided that it was time to nish the process of capping the well The drilling crew began pumping mud out of the hole and replacing it with seawater While not as heavy as the mud, the seawater would help hold back the pressure from the reservoir once the well was capped with cement Mud was so valuable that companies reused it, and as it came out of the hole, the crew pumped it over to the Damon B Bankston, a supply ship that had arrived that morning By ve o clock, tests showed a possible pressure imbalance in the well, and the mud pumping stopped While the supervisors tried to gure out what was wrong, Stone, who d been working on a nearby crane,
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