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With the development of modern manufacturing processes, materials other than traditional stone and brick have been made available for fireplace construction Today there are numerous fireplace designs that come ready-made or can be custom-built to suit any application
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Masonry Fireplaces
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These are the original models that are still popular today They consist of a stone or brick exterior having a lining of firebrick a brick that can stand high temperatures encountered when wood or other fuels are burned Of course, built into the masonry are various operating
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accessories such as grates to hold the wood while it s being burned and dampers to regulate the amount of airflow through the chimney passages (Fig 161) There are several basic masonry fireplace designs, including fireplaces with a single opening constructed against a single wall (the most popular); fireplaces constructed into a wall that divides two rooms so the fireplace has two openings, one per each of the back-toback rooms; fireplaces built into an outside corner, open to two sides; and even circular fireplaces of brick and stone having sheet metal chimneys suspended from the ceiling that flare out over the round firebox like an inverted funnel Because these masonry units must be built from scratch on the building site, the labor construction costs of masonry fireplaces are high Once a masonry fireplace is up, however, its maintenance expenses and efforts are minimal The beauty, durability, and reputation of its brick or stonework can enhance the overall appearance of a house s interior and exterior and will increase the home s saleability and value F I G U R E 1 6 1 Stone generally costs more than brick An all-masonry fireplace and requires a higher degree of skill on the mason s part If you opt for an all masonry fireplace, make sure that whoever will be putting it up has had experience completing others as well There are many tricky steps to masonry fireplace construction, and unless they re all done exactly right, they can cause serious structural and safety defects that might appear years later All-masonry fireplaces, because of their weight, require at least an 8-inch-thick concrete footer for adequate support
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Masonry and Steel Box Fireplaces
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This type is similar to the all-masonry fireplace except that the firebox, or where the fuel is burned, is prefabricated of steel instead of being constructed from firebrick The rest of the fireplace is all masonry Masonry and steel box fireplaces are less costly than all
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masonry units, and they still retain a handsome appearance and lowmaintenance characteristics (Fig 162)
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Circulating Fireplaces
A typical circulating fireplace consists of a specially designed prefabricated steel shell with firebox and damper It greatly simplifies construction because all a mason has to do is build the foundation and hearth, set the prefabricated fireplace shell on the hearth, and lay finishing bricks or stones up around the shell The shape and approximate exterior dimensions of the fireplace are already determined The prefabricated shell more than makes up for its restricted authenticity with increased efficiency The real advantage of a circu-
FIGURE 162
A masonry and steel box fireplace with circulator vents
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lating fireplace is that it heats not only by radiation (as a conventional fireplace does) but also by circulating heated air directly into a room or adjacent area As a result, it provides almost twice the heat output of a conventional fireplace The walls of most prefabricated circulating fireplaces consist of two layers of steel separated by an airspace Cool air enters the airspace through grilles installed at the floorline next to the fireplace As air passes through the bottom grilles and moves between the hot layers of steel it gets heated and then expelled through other grilles installed near the top of the firebox or high in the wall To encourage constant air movement and an even amount of heat, manufacturers offer air inlets containing electric fans Fans can also be used with the warm-air outlets placed in adjacent rooms The chimney may be of conventional masonry construction or made of prefabricated steel
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