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1 Inadequate wire size 1 Increase wire size 2 Watt-hour meter too small 2 Call utility company 3 Power transformer too small or feeding too 3 Call utility company many homes 4 Input voltage too low 4 Call utility company (Note: Starting torque varies as the square of the input voltage)
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1 Increase size to a minimum of 175% of unit FLA (Full Load Amperes) to a maximum of 225% of FLA 1 a Check metering device (capillary tube or expansion valve) b Check room thermostat for cycling rate Off cycle should be at least 5 min Also check for chattering c Has some refrigerant dryer or some other possible restriction been added 2 Make sure refrigerant charge is correct 3 Add crankcase heater and suction line accumulator 1 Replace with new, properly-sized capacitor 2 Allow two hours to reset before changing compressor
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2 System pressure too high 3 Excessive liquid in crankcase (split-system applications)
Miscellaneous
1 Run capacitor open or shorted 2 Internal overload open
TABLE 103 Condensing unit model Length H Length L Width W
Dimensional data for the unit shown in Figure 1031 (-)AKA(-)ALB(-)AMA018, 024 030 018, 024 20 3/4 33 11/16 23 1/4 036, 042 030, 036 20 3/4 38 11/16 27 1/8 048, 060 042, 048, 060 018, 024, 030 036, 042, 048 26 3/4 42 9/18 31
16 3/4 33 11/16 23 1/4
060 34 3/4 43 31
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TABLE 104
Refrigerant line size information
HVAC Licensing Exam Study Guide
TABLE 105 Line sizing with condensing unit over 10 feet above evaporator Liquid Line Sizing (OD) Nominal Tons 11/2 2 21/2 3 31/2 4 5 Horizontal Run* 1/4 1/4 1/4 5/16 5/16 3/8 3/8 Vertical Run 100% 3/16 80% 1/4 & 20% 5/16 40% 1/4 & 60% 5/16 20% 1/4 & 80% 5/16 100% 5/16 80% 5/16 & 20% 3/8 40% 5/16 & 60% 3/8
* See Table 124 if horizontal run exceeds 30 feet The smaller size tubing must be at the bottom of the run The combination shown will result in approximately zero net pressure drop for vertical run
TABLE 106
Condensing-unit approved application matches with flow-check piston sizes required *Coil Code Evaporator and Model Number and Size RCBA-2453 RCBA-2457 RCBA-3665 RCBA-3673 RCBA-4878 RCBA-4876 RCBA-6089 Piston Size Required 53 57 65 73 78 76 89
Condensing Unit Model and Size (-)AKA-018 (-)AKA-024 (-)AKA-030 (-)AKA-036 (-)AKA-042 (-)AKA-048 (-)AKA-060
Elec Furn B C B C B C B
HP AH B D D C B D B
System Chg OZ 46 51 68 75 79 113 112
* Coil code in electric furnace or air-handler model number
TABLE 107
Condensing-unit approved application matches with TXV and piston sizes required Evaporator Model Number and Size RCGA-24A1 RCGA-24A2 RCGA-36A1 RCGA-36A2 RCGA-48A1 RCGA-48A1 RCGA-60A1 RCGA-60A1 TXV Size (TON) 15 20 25 30 40 40 50 50 Piston Size 120 172 157 157 172 172 172 172 Coil Slabs 4 4 6 6 8 8 10 10
Condensing Unit Model and Size (-)ALB-018 (-)AMA-018 (-)ALB-024 (-)AMA-024 (-)ALB-030 (-)AMA-030 (-)ALB-036 (-)AMA-036 (-)ALB-042 (-)AMA-042 (-)ALB-048 (-)AMA-048 (-)ALB-060 (-)AMA-060
Maintenance, Servicing, and Safety
TABLE 108 AWG Copper Wire Size 12 10 8 6 4
Electrical and physical data AWG Aluminum Wire Size 10 8 8 4 2 Connector Type & Size (or equivalent) T & B Wire Nut PT2 T & B Wire Nut PT3 Sherman Split Bolt TSP6 Sherman Split Bolt TSP4 Sherman Split Bolt TSP2
TABLE 109
Supply wire length (feet)
Copper wire size AWG (1% Voltage Drop) 4 4 3 3 2 6 4 4 4 3 8 6 6 6 4 10 10 8 8 6 25 30 35 40 45 Supply-circuit ampacity 2 3 4 6 50
200 150 100 50
6 8 10 14 15
4 6 8 12 20
TABLE 1010 Field wire sizes for 24-volt thermostat circuits
Thermostat Load-Amps
Solid Copper Wire-Awg 30 25 20 16 16 18 50 14 14 12 12 10 12 10 10 12 250 10 10 10 300
16 14 12 100 150 200 Length of Run-Feet*
*Wire length equals twice the run distance NOTE: Do not use control wiring smaller than No 18 AWG between thermostat and outdoor unit
HVAC Licensing Exam Study Guide
TABLE 1011 Symptom
Troubleshooting chart Possible Cause a Restriction in liquid line or capillary tube or filter drier a Dirty condenser coil b Overcharged c Condenser fan not running a Incorrect capillary tube b Defective compressor valves a Power off or loose electrical connection b Thermostat out of calibration-set too high c Defective contactor d Blown fuses e Transformer defective f High-pressure control open Remedy a Remove or replace defective component a b c a b a b c d e f Clean coil Correct system charge Repair or replace Replace evaporator assembly Replace compressor Check for unit voltage at contactor in condensing unit Reset Check for 24 volts at contactor coil replace if contacts are open Replace fuses Check wiring-replace transformer Reset-also see high head pressure remedy The high-pressure control opens at 430 PSI If external overload-replace OL If internal replace compressor NOTE: Wait at least 2 h for overload to reset Replace Replace Check for unit voltage at compressorcheck and tighten all connections Wait at least 2 h for overload to reset If still open, replace the compressor Add start kit components Increase speed of blower or reduce restriction-replace air filter Add low ambient kit
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