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The philosophy of precision engineering dates back to about the early 1930s when this area of engineering was discussed in a very broad context Today, renowned bodies in this engineering discipline such as the Japanese Society of Precision Engineering (JSPE), the American Society of Precision Engineering (ASPE), the European Society for Precision Engineering and Nanotechnology (EUSPEN) and the International Academy for Production Research (CIRP Coll ge International Recherhe Production) are vigorously pursuing this topic The JSPE had originated through the efforts of Professor Tamotou Aoki of the University of Tokyo in 1933 and was founded in 1947 along the lines of the Association of Precision Machinery The initial objective of this association was to focus on research on precision machinery with achieving a high accuracy being one of its functions Despite the relevance of precision in manufacturing engineering at that time, as there was no systematic organization of this subject in that textbooks were not available, it had been taught at universities or in industries haphazardly However, in the early 1990s, Nakazawa s book entitled Principles of Precision Engineering [1] made a remarkable impact in this regard when it was published, elucidating the principles underlying the design and fabrication of high-precision machines There is a need for manufacturing engineers to understand that there is more to do with manufacturing processes than just using the best machine tools There is a wide range of advanced technology products available that are totally dependent on high-ultra precision manufacturing processes in conjunction with the design and development of the high-precision machines and their comprehensive capability control systems Hence, in this book, emphasis is placed on precision processes and principles of precision machine tools and precision cutting tools such as single crystal cutting tools It is seen nowadays that emphasis is on manufacturing high-precision products cheaply and quickly The history of increasing machining precision also suggests that there is an ever-increasing
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Copyright 2007 by Tata McGraw-Hill Publishing Company Limited Click here for terms of use
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demand for creating value-added products The manufacture of high performance high-value-added computers was made possible because of the progress in machining technology Thus, precision engineering is the science of creating, directly and indirectly, greater-value-added products in various fields, which form the foundations of our modern advanced civilization Nakazawa [1] has defined precision engineering as a set of systematized knowledge and principles for realizing high-precision machinery He was basically of the opinion that precision engineering concerns the creation of high-precision machine tools, and this involves their design, fabrication and measurement This idea is well in line with the initial concept of the Association of Precision Machinery, which was founded by Professor Aoki The machinery includes length-measuring machines, weighing machines, time-keeping machines and other metrological instruments, as well as precision machine tools and mechanical elements such as gauges and ball/roller bearings The views of Taniguchi [2] and McKeown [3] on precision engineering go beyond the creation of high-precision machinery McKeown [3] has described precision engineering as a grouping of engineering and scientific skills and techniques that emerged about four decades ago in response to the ever-increasing applications of metrology to manufacturing The concept of precision engineering has been broadened to include precision processing of materials, information processing systems, control systems and unmanned manufacturing systems containing CAD and CAM systems Precision engineering concerns the manufacture of items that have a wide range of sizes, from those that are as large as the satellite rocket launcher to ones that are as small as the microchip [3] Of course, the absolute dimensions of the size of precision-engineered products vary widely, but the reality is that the relative accuracies involved can be comparable Precision engineering is therefore thought of as being heavily dependent on metrology parameters such as length and angle Its objective in the widest sense is the manufacture of materials and components, the development of manufacturing processes, the design and the manufacture of high-precision machine tools, measuring devices and their control systems Widely recognized features of everyday life and those relating to some products/ artefacts are set out in dimensional size, measurement accuracy and manufacturing tolerance terms in Figure 11 One of the goals of precision engineers is to achieve a high relative accuracy, which is referred to by McKeown [3] as the ratio of tolerance to dimension Fang and Venkatesh [4] have conducted micromachining tests on silicon using 0 rake diamond tools and have generated a perfectly smooth nanosurface on silicon, a surface with a Ra value equal to 1 nanometer (1 nm) The microcutting experiments did not only result in a perfectly smooth nanosurface of the machined silicon but they also generated a large number of ductile streaks on the silicon surface The AFM-3D surface analysis of the machined plano-silicon shown in Figure 12 clearly shows the finely spaced ductile streaks on the silicon surface
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