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321 Single-point Cutting Tools
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The metal cutting tool separates chips from the workpiece in order to cut the part to the desired shape and size There is a large variety of metal cutting tools available, each of which is designed to perform a particular job or a group of metal cutting operations in an efficient manner The shape and the position of the tool, relative to the workpiece, have an important effect on metal cutting The
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Mechanics of Materials Cutting
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most important geometric elements, relative to chip formation, are the location of the cutting edge and the orientation of the tool face with respect to the workpiece and the direction of the cut Other shape considerations are concerned primarily with relief or clearance, that is, taper applied to tool surfaces to prevent rubbing or dragging against the workpiece The terminology used to designate the surfaces, angles and radii of single-point tools is shown below The tool shown in Figure 33 (a) and (b) [2] is a single-point cutting tool, but the same definitions apply to indexable tools as well
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Tool Dimensions Signature 8 14 6 12 6 12 20 15 3/4 Back Rake Angle Side Rake Angle End Relief Angle End Clearance Angle Side Relief Angle Side Clearance Angle End Cutting-Edge Angle Side Cutting-Edge Angle Nose Radius
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Abbreviation BR SR ER SRF ECEA SCEA NR
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Fig 33
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(a) Three views of a typical HSS (High Speed Steel tool) showing the various angles and their values with abbreviations (b) Designations and symbols for the right-hand cutting tool with the tool signature [2]
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Some of the common terms in single-point cutting tools are as follows: [1][4][5][6] Rake angle There are two rake angles: back rake and side rake In most turning and boring operations, it is the side rake that is the most influential This is because the side rake is in the direction of the cut The rake angle has two major effects during the metal cutting process One major effect of the rake angle is its influence on tool strength An insert with a negative rake will withstand far more loading than an insert with a positive rake The cutting force and heat are absorbed by a greater mass of the tool material, and the compressive strength of carbide is about two and one half times greater than its transverse rupture strength If viewed from the side facing the end of the workpiece, it is the angle formed by the face of the tool and a line parallel to the floor A positive back rake angle tilts the tool face back, and a negative angle tilts it forward and up A cutting bit made of hard carbide material that has multiple cutting edges Once a cutting edge is excessively worn, it can be indexed to another edge, or the insert can be replaced If viewed from above looking down on the cutting tool, it is the angle formed by the end flank of the tool and a line parallel to the workpiece centreline Increasing the end cutting edge angle tilts the far end of the cutting edge away from the workpiece If viewed from the side facing the end of the workpiece, it is the angle formed by the end flank of the tool and a vertical line down to the floor Increasing the end relief angle tilts the end flank away from the workpiece The flat surface of a single-point tool into which the workpiece rotates during a turning operation On a typical turning set-up, the tool face is positioned upwards The rate at which the cutting tool and the workpiece move in relation to each other For turning, feed is the rate that the single-point tool is passed along the outer surface of the rotating workpiece A flat surface of a single-point tool that is adjacent to the face of the tool The side flank faces the direction that the tool is fed into the workpiece, and the end flank passes over the newly machined surface A common name for the side cutting edge angle If a tool holder is built with dimensions that shift the angle of an insert, the lead angle takes this change into consideration The rounded tip on the cutting edge of a single-point tool The greater the nose radius, the greater is the degree of roundness at the tip A zero degree nose radius creates a sharp point If viewed from above looking down on the cutting tool, it is the angle formed by the side flank of the tool and a line perpendicular to the workpiece centreline A positive side cutting-edge angle moves the side flank into the cut, and a negative angle moves the side flank out of the cut
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