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37 Tabor, D, Indentation hardness and its measurement: some cautionary comments, in MicroIndentation Techniques in Material Science and Engineering, ASTM STP 889, 1986, Eds PJ Blau and BR Lawn, pp 129 159 38 Puttick, KE and Hosseini, MM, Fracture by a pointed indenter on near (111) silicon, J Phys D App Phys, 1980, 13: pp 875 880 39 T nshoff, HK, Karpuschewski, B and Glatzel, T, Particle emission and imission in dry grinding, Annals of the CIRP, 1997, 46(2): pp 693 695 40 Yan, J, Syoji, K, Kuriyagawaa, T and Suzuki, H, Ductile regime turning at large tool feed, Journal of Materials Processing Technology, 2002, 121: pp 363 372 41 Blackley, WS and Scattergood, RO, Ductile-regime machining model for diamond turning of brittle materials, Precision Engineering, 1991, 13(2): pp 95 103 42 Schinker, MG, Subsurface damage mechanisms at high-speed ductile machining of optical glasses, Precision Engineering, 1991, 13(3): pp 208 218 43 Bifano, TG and Fawcett, SC, Specific grinding energy as an in-process control variable for ductileregime grinding, Precision Engineering, 1991, 13(4): pp 256 262 44 Venkatesh, VC, Inasaki, I, Toenshof, HK, Nakagawa, T and Marinescu, ID, Observations on polishing and ultra-precision machining of semiconductor substrate materials, Keynote Paper, Annals of the CIRP, 1995, 44(2): pp 611 618 45 Izman, S, Venkatesh, VC, Sharif, S, Mon, TT and Konneh, M, Assessment of partial ductile mode grinding of optical glass, Dojyo Workshop on High Speed Machining of Hard/Super Hard Materials, 2003, Copthorne Orchid Hotel, Singapore: pp 121 126 46 Miyashita, M, Brittle/ductile machining, Fifth International Seminar on Precision Engineering, 1989, Monterey, CA, USA 47 Jasinevicius , RG, Duduch, JG, Porto, JV, Investigation on diamond turning of silicon crystal generation mechanism of surface cut with worn tool, J Braz Soc Mech Sci 2001, vol 23 no 2 Rio de Janeiro 48 Nakasuji, T, Kodera, S, Matsunaga, H, Ikawa, N and Shimada, S, Diamond turning of brittle materials for optical components, Annals of the CIRP, 1990, 39(1): pp 89 92 49 Konig, W and Sinhoff, V, Ductile grinding of ultraprecision aspherical optical lenses, International Symposium of Optical Systems Design, Berlin 50 Zhong, Z and Venkatesh, VC, Semi-ductile grinding and polishing of ophthalmic aspherics and spherics, Annals of the CIRP, 1995, 44(1): pp 339 342 51 Kitajima, K, Cai, GQ, Kumagai, N and Tanaka, Y, Study on mechanism of ceramics grinding, Annals of the CIRP, 1992, 41(1): pp 367 371
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37 REVIEW QUESTIONS
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31 Explain the following terms briefly: (a) The friction angle, the coefficient of friction and the shear angle (b) The amount of shear strain the material undergoes (c) The friction force, F, and normal force, N, at the tool face (d) The normal, Fn, shear, Fs, forces on the plane of shear (e) The normal and shear stresses at the shear plane
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32 Assume that in orthogonal cutting the rake angle, g, is +10 degrees and the coefficient of friction, , is 05 Determine the percentage increase in chip thickness when the friction is doubled 33 An orthogonal cut is made with a carbide tool having a 15 positive rake angle The following parameters were noted: the cut width was 025" the feed was set at 00125" the chip thickness was measured to be 00375" the cutting speed was 250 ft/min the forces measured were Fc = 375 lb and Ft = 125 lb (a) Use Merchant s Circle to scale, and the velocity diagram (b) From the Merchant Circle diagram find the shear angle (j), friction force (Ff ), friction normal force (FN), and shear force (Fs) 34 What roles do rake and relief angles play in cutting tools 35 Which of these statements is the most correct (a) a continuous chip with a built-up edge may result when too much metal is cut (b) a continuous chip will result when very brittle work materials are cut (c) a discontinuous chip will result when fine feeds and speeds are used (d) none of the above 36 Calculate the critical depth of cut dc and fmax according to Scattergood s equations for the following set of conditions: (a) Rake angle 10 and R = 0762mm (b) Calculation for Rake angle 0 and R = 0762mm Solution See Figure 348
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