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Characteristics of representative needle roller bearings [1]
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Bore size (mm) Minimum Maximum 3 185 Relative load capacity Dynamic Static High Moderate Limiting Misalignment speed tolerance factor 03 Low
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Drawn cup, needle
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Open end Closed end Drawn cup, needle greese retained Drawn cup, roller
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Open end Closed end Heavy-duty roller
Very high
Moderate
Moderate
Caged roller Cam follower
12 12
100 150
Very high Moderate to high Very high
High
Moderate Low
Moderate 03 09 to high Very high 07
Needle thrust
Precision Engineering
needle roller bearings are more speed limited because of the high possibility of skewing at high speeds Drawn cups shown in Table 61, both open and closed end, are used for grease retention, whereas heavy-duty roller bearings have rigid races similar to cylindrical rollers except for the higher length-to-diameter ratio of the rollers [1] In precision machines, some manufacturers utilize rollers or needles held by a cage and rolling on a flat rail to provide a linear motion The possible choices may include T, dovetail, double-vee, and vee and flat guideways For a high load capacity and stiffness, rollers are held by a retainer and roll on hardened ground flat rails that can be inclined Figure 68 shows the application for the roller or needle bearing in a veeshaped configuration for linear motion Other than precision machines, needle Fig 68: An example of an application of a needle bearing [9] bearings are also applied in low-power boats produced by Mariner that is well known for manufacturing durable and reliable products [8] An example is the caged needle bearing shown as Figure 69 In addition to the use of needle bearings, several types of high performance roller bearings are also used in applications such as wind turbines for power generation and deepwater piping The new pipe-laying Fig 69: A caged needle bearing used in Mariner boats [8] vessel from Technip-Coflexip, the CSO Deep Blue, enables pipes to be continuously laid in the sea: 400-mm pipes of lengths of up to 125 km or 60-mm pipes of lengths of up to 333 km of [10] For this application, one spherical roller bearing weighing 55 tonnes and another 95 tonnes, lubricated with a specially developed grease, is required to allow the rotation of the reels in seas with up to a 4 m significant wave height and to withstand extreme static survival load conditions (Figure 610) Another interesting application of rolling element bearings is in high-speed newsprint paper machines wherein the feed out paper travels at a speed of 15 km per minute For this, the bearings are given a low-friction ceramic coating to prevent failure [11] SKF Aeroengine [11], a leading manufacturer of bearings, has produced a new hybrid bearing (Figure 611) and has developed a process to manufacture ceramic rollers on an industrial scale These hybrid roller bearings with their combination of ceramic rolling elements in traditional bearing configurations offer many advantages The progress of rolling element bearings is towards identifying new materials for high-performance bearings, coatings, seals and lubricants
625 Selection of Rolling Element Bearings
The suitability of ball bearings and roller bearings for different functions or directions of loading is mainly dependent on the orientation of the rolling element The selection of the type of bearing can
Rolling Element, Hydrodynamic and Hydrostatic Bearings
Fig 610: The CSO Deep Blue from Technip-Coflexip is equipped with the heaviest bearings and bearing housings
ever built by SKF The two spherical roller bearings and the four housings have a combined weight of over 130 tonnes [10]
be simplified with the aid of Table 62 in which desired function is matched with the type of bearing A number of parameters may influence the choice of the bearing and also design considerations that directly affect the performance of the machine These parameters which include speed and acceleration limits, range of motion, applied loads, accuracy, repeatability, resolution, preload, stiffness, vibration and shock resistance, damping capability, friction, thermal performance, environment sensitivity, sealability, size and configuration, weight, support equipment, maintenance, material compatibility, mounting requirements, required life, availability, designability, manufacturability and lastly cost are mostly similar for sliding contact bearings [9]
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