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Description Dicy-cured, 140 C Tg FR-4 Phenolic, Mid-Tg FR-4 Dicy-cured, High-Tg FR-4 Phenolic, High-Tg FR-4 Non-Dicy, Non-Phenolic
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Decomp. Temp., C 320 335 310 335 370
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Dk @ 2 GHz 3.9 4.0 3.8 3.9 3.7
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Dk @ 5 GHz 3.8 3.9 3.7 3.8 3.7
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Df @ 2 GHz 0.021 0.026 0.020 0.026 0.013
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Df @ 5 GHz 0.022 0.027 0.021 0.026 0.014
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In Table 9.8, the improved phenolic FR-4 materials are clearly not quite as good in terms of electrical performance at higher frequencies as the conventional dicy-cured materials, particularly with respect to Df . However, material E exhibits thermal properties at least as good as the phenolic materials. In addition, the electrical performance of material E is even better than the conventional dicy-cured materials, especially in terms of Df performance. Figures 9.30 and 9.31 provide higher frequency Df and Dk data for several lead-free compatible FR-4 materials in comparison to a standard dicy-cured, high-Tg FR-4, using a split-post resonant cavity test method. It also includes data for the non-dicy/non-phenolic material. Note that there is a wide range of Df values for the phenolic materials, and to a lesser extent some variation in Dk values
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0.026 0.024 0.022 0.02 Df 0.018 0.016 0.014 0.012 0.01 2 5 Frequency (GHz) High-Tg Dicy Phenolic A Phenolic B
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FIGURE 9.30 Df versus frequency for lead-free compatible FR-4 materials.
Phenolic C Non-Dicy/Non-Phenolic
as well. In comparison, the non-dicy/non-phenolic material offers lower and more stable Df properties and a slightly lower Dk. Furthermore, Table 9.9 provides several laminate constructions for a common phenolic material, along with resin content and Dk data at 2 and 5 GHz. Note how different constructions and resin contents can vary in Dk values. Table 9.10 provides the same construction data with Df data at 2 and 5 GHz. Tables 9.11 and 9.12 provide this same data for the non-dicy/nonphenolic material with additional data at 10 GHz.
5 4.5 Dk 4 3.5 3 2 5 Frequency (GHz) High-Tg Dicy Phenolic A Phenolic B
FIGURE 9.31 Dk versus frequency for lead-free compatible FR-4 materials.
Phenolic C Non-Dicy/Non-Phenolic
BASE MATERIALS PERFORMANCE ISSUES
TABLE 9.9 Laminate Constructions and Dk Data for a Common Phenolic FR-4 Core Thickness 0.0025 0.0030 0.0035 0.0040 0.0043 0.0050 0.0053 0.0060 0.0070 0.0070 0.0080 0.0095 0.0100 0.0120 0.0140 0.0180 0.0210 0.0240 0.0280 0.0310 0.0340 0.0350 0.0390 Standard Construction 1-1080 1-2113 2-106 1-2116 106/1080 1-1652 106/2113 1080/2113 1-7628 2-2113 2-2116 2-2116 2-1652 2-1080/7628 2-7628 2-7628/2116 3-7628 3-7628/2113 4-7628 4-7628/2116 5-7628 5-7628 6-7628 Resin Content 58 44 65 45 60 42 56 53 41 51 45 52 42 47 41 42 39 41 40 40 40 41 37 Dk@ 2.0 GHz 3.72 4.04 3.58 4.02 3.68 4.10 3.76 3.83 4.12 3.87 4.02 3.85 4.10 3.97 4.12 4.10 4.18 4.12 4.15 4.15 4.15 4.12 4.23 Dk@ 5.0 GHz 3.65 3.98 3.50 3.96 3.60 4.04 3.69 3.76 4.07 3.81 3.96 3.78 4.04 3.91 4.07 4.04 4.12 4.07 4.09 4.09 4.09 4.07 4.18
TABLE 9.10 Laminate Constructions and Df Data for a Common Phenolic FR-4 Core Thickness 0.0025 0.0030 0.0035 0.0040 0.0043 0.0050 0.0053 0.0060 0.0070 0.0070 0.0080 0.0095 0.0100 0.0120 0.0140 0.0180 0.0210 00240 0.0280 0.0310 0.0340 0.0350 0.0390 Standard Construction 1-1080 1-2113 2-106 1-2116 106/1080 1-1652 106/2113 1080/2113 1-7628 2-2113 2-2116 2-2116 2-1652 2-1080/7628 2-7628 2-7628/2116 3-7628 3-7628/2113 4-7628 4-7628/2116 5-7628 5-7628 6-7628 Resin Content 58 44 65 45 60 42 56 53 41 51 45 52 42 47 41 42 39 41 40 40 40 41 37 Df@2.0 GHz 0.026 0.021 0.028 0.021 0.026 0.020 0.025 0.024 0.020 0.023 0.021 0.024 0.020 0.022 0.020 0.020 0.019 0.020 0.020 0.020 0.020 0.020 0.019 Df@5.0 GHz 0.027 0.022 0.029 0.027 0.028 0.021 0.026 0.025 0.021 0.024 0.027 0.025 0.021 0.023 0.021 0.021 0.020 0.021 0.021 0.021 0.021 0.021 0.020
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TABLE 9.11 Laminate Constructions and Dk Data for a Non-Dicy/Non-Phenolic Material
Core Thickness 0.0020 0.0025 0.0027 0.0030 0.0032 0.0035 0.0035 0.0040 0.0040 0.0043 0.0045 0.0050 0.0053 0.0060 0.0070 0.0070 0.0080 0.0100 0.0120 0.0140 0.0160 0.0180 0.0210 0.0240 0.0280 Standard Construction 1-106 1-1080 1-1080 1-1080 1-2113 1-2113 2-106 1-3070 1-2116 106/1080 1-2116 1-1652 106/2113 1080/2113 1-7628 2-2113 2-2116 2-1652 2-1080/7628 2-7628 2-2116/7628 2-7628/2116 3-7628 2-1652/2-7628 4-7628 Resin Content 70 57 59 63 49 51 65 49 45 61 49 42 56 53 40 51 45 42 47 40 45 41 40 41 40 Dk@2.0 GHz 3.40 3.67 3.63 3.54 3.87 3.82 3.50 3.87 3.97 3.59 3.87 4.06 3.70 3.77 4.12 3.82 3.97 4.06 3.92 4.12 3.97 4.09 4.12 4.09 4.12 Dk@5.0 GHz 3.38 3.66 3.61 3.53 3.85 3.80 3.48 3.85 3.96 3.57 3.85 4.04 3.68 3.76 4.10 3.80 3.96 4.04 3.91 4.10 3.96 4.07 4.10 4.07 4.10 Dk@ 10.0 GHz 3.37 3.65 3.61 3.52 3.85 3.80 3.48 3.85 3.95 3.56 3.85 4.03 3.68 3.75 4.09 3.80 3.95 4.03 3.90 4.09 3.95 4.06 4.09 4.06 4.09
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