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Solid-conductor, insulated 22-gauge hookup wire can be used in your finished projects as well as to connect wires in breadboards. Buy a few spools in different colors. Solidconductor wire can be crimped sharply, and when excessively twisted and flexed it can break. If you expect that the wiring in your project may be flexed repeatedly, use stranded wire instead. You must use heavier 12- to 18-gauge hookup wire for connections to heavy-duty batteries, drive motors, and circuit board power supply lines. Appendix E, Reference, lists the power-handling capabilities of standard wire gauges. Wire-wrap wire is available in spool or precut and prestripped packages. For ease of use, buy the more expensive precut stuff unless you have a tool that does it for you. Get several of each length. The wire-wrapping tool has its own stripper built in (which you must use instead of a regular wire stripper), so you can always shorten the precut wires as needed. Some special wire-wrapping tools can only be used with their own wrapping wire. Check the instructions that came with the tool for details.
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Simple projects can be built on solder breadboards. These are modeled after the solderless breadboard (discussed earlier in the chapter). You simply transfer the tested circuit from the solderless breadboard to the solder board. You can cut the board with a hacksaw or razor saw if you don t need all of it. Larger projects require perforated boards. Get the kind that have solder tabs or solder traces on them. You ll be able to secure the components onto the boards with solder. Many perf boards are designed for wire-wrapping.
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You should use sockets for ICs whenever possible. Sockets come in sizes ranging from 8pin to 40-pin. You should use the sockets with extra-long square leads for wire-wrapping and when assembling a wire-wrapped project. You can also use IC sockets to hold discrete components like resistors, capacitors, diodes, LEDs, and transistors. You can, if you wish, wire-wrap the leads of these components. However, because the leads are not square the small wire doesn t have anything to bite into, and therefore the connection isn t very strong. After assembly and testing, when you are sure the circuit works, apply a dab of solder to the leads to hold the wires in place.
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You ll need a worktable to construct the mechanisms and electronic circuits of your robots. The garage is an ideal location because it affords you the freedom to cut and drill wood, metal, and plastic without worrying about getting the pieces in the carpet. Electronic assembly can be done indoors or out, but I ve found that when working in a carpeted room, it s best to spread another carpet or some protective cover over the floor. When the throw rug gets filled up with solder bits and little pieces of wire and component leads, I can take it outside, beat it with a broom handle, and it s as good as new. Whatever space you choose to set up your robot lab, make sure all your tools are within easy reach. Keep special tools and supplies in an inexpensive fishing tackle box. The tackle box provides lots of small compartments for screws and other parts. For the best results, your work space should be an area where the robot-in-progress will not be disturbed if you have to leave it for several hours or several days, as will usually be the case. The worktable should also be off limits or inaccessible to young children. Good lighting is a must. Both mechanical and electronic assembly require detail work, and you will need good lighting to see everything properly. Supplement overhead lights with a 60-watt desk lamp. You ll be crouched over the worktable for hours at a time, so a comfortable chair or stool is a must. Be sure you adjust the seat for the height of the worktable.
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