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In the 1927 movie classic Metropolis, an evil scientist, Dr. Rotwang, transforms a cold and calculating robot into the body of a beautiful woman. This film, generally considered to be the first science fiction cinema epic, also set the psychological stage for later movies, particularly those of the 1950s and 1960s. The shallow and stereotypical character of Dr. Rot-
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ANATOMY OF A ROBOT
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FIGURE 2-1 The evil Dr. Rotwang and the robot, from the classic motion picture Metropolis.
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wang, shown in the movie still in Fig. 2-1, proved to be a common theme in countless movies. The shapely robotrix changed form in these other films, but not its evil character. Robots have often been depicted as metal creatures with hearts as cold as their steel bodies. Which brings us to an interesting question: are all real robots made of heavy-gauge steel, stuff so thick that bullets, disinto-ray guns, even atomic bombs can t penetrate Indeed, while metal of one kind or another is a major component of robot bodies, the list of materials you can use is much larger and diverse. Hobby robots can be easily constructed from aluminum, steel, tin, wood, plastic, paper, foam, or a combination of them all:
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Aluminum. Aluminum is the best all-around robot-building material for medium and large machines because it is exceptionally strong for its weight. Aluminum is easy to cut and bend using ordinary shop tools. It is commonly available in long lengths of various shapes, but it is somewhat expensive. Steel. Although sometimes used in the structural frame of a robot because of its strength, steel is difficult to cut and shape without special tools. Stainless steel, although expensive, is sometimes used for precision components, like arms and hands, and also for parts that require more strength than a lightweight metal (such as aluminum) can provide. Tin, iron, and brass. Tin and iron are common hardware metals that are often used to make angle brackets, sheet metal (various thicknesses from 1 32 in on up), and (when galvanized) nail plates for house framing. Brass is often found in decorative trim for home construction projects and as raw construction material for hobby models. All three metals are stronger and heavier than aluminum. Cost: fairly cheap. Wood. Wood is an excellent material for robot bodies, although you may not want to use it in all your designs. Wood is easy to work with, can be sanded and sawed to any shape, doesn t conduct electricity (avoids short circuits), and is available everywhere. Disadvantage: ordinary construction plywood is rather weak for its weight, so you need fairly large pieces to provide stability. Better yet, use the more dense (and expensive) multi-ply hardwoods for model airplane and sailboat construction. Common thicknesses are 1 4 to 1 2 in perfect for most robot projects.
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Plastic. Everything is going plastic these days, including robots. Pound for pound, plastic has more strength than many metals, yet is easier to work with. You can cut it, shape it, drill it, and even glue it. To use plastic effectively you must have some special tools, and extruded pieces may be hard to find unless you live near a well-stocked plastic specialty store. Mail order is an alternative. Rigid expanded plastic sheet. Expanded sheet plastics are often constructed like a sandwich, with thin outer sheets on the top and bottom and a thicker expanded (air-filled) center section. When cut, the expanded center section often has a kind of foamlike appearance, but the plastic itself is stiff. Rigid expanded plastic sheets are remarkably lightweight for their thickness, making them ideal for small robots. These sheets are known by various trade names such as Sintra and are available at industrial plastics supply outlets. Foamboard. Art supply stores stock what s known as foamboard (or foam core), a special construction material typically used for building models. Foamboard is a sandwich of paper or plastic glued to both sides of a layer of densely compressed foam. The material comes in sizes from 1 8 in to over 1 2 in, with 1 4 to 1 3 in being fairly common. The board can be readily cut with a small hobby saw (paper-laminated foamboard can be cut with a sharp knife; plastic-laminated foamboard should be cut with a saw). Foamboard is especially well suited for small robots where light weight is of extreme importance.
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