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Copyright 2006, 2001, 1987 by The McGraw-Hill Companies, Inc. Click here for terms of use.
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6.1 Safety
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When building a robot, there should be one overriding concern and that is the safety of you and the other people building the robot. A momentary distraction or a few seconds of carelessness can lead to you or somebody else being seriously hurt. There are a few simple rules to follow when building robots to make sure that everyone is safe and, even if accidents happen, to minimize the chances for injuries.
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1. Always wear safety glasses. There are a variety of different safety glasses available.
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Make sure you get ones that have shatterproof glass and side protection. If you wear glasses, use safety glasses that fit over your regular glasses or have a pair made with impact-resistant lenses and side shields. Never disable or take off tool safety devices. This apparatus may seem to make the work more difficult and harder to observe, but they are there for a purpose. If doing the work seems to be particularly onerous due to the safety devices, then chances are you are not using the tool correctly. Always work in a well-ventilated area. Some tools or building processes output gases that are not normally toxic, but in a closed environment can be dangerous. If you are working in a garage, it is a good idea to install a bathroom exhaust fan. Never work without somebody nearby. There will be times when you work on your own, but make sure there is somebody you can call out to if there is a problem never work alone in a house. If something goes wrong, take a few minutes to figure out what was its root cause and how to either fix it or prevent it from happening again later. Try to avoid getting frustrated or angry at the work and instead go back and fix the reasons for the problem. Practical jokes have no place in a workshop. Things that seem funny at the spur of the moment can unleash a catastrophic chain of events. Keep a fire extinguisher in the work area. Cutting tools can throw off sparks or raise the temperature of materials to the flashpoint of wood and paper. Soldering irons, by definition, are very hot. Short-circuited batteries can become extremely hot and their casings catch fire. Make sure there is a telephone close by. Ideally 911 should be programmed into it.
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The most important rule is to never use a tool unless you are trained in its operation and understand all the safety issues. The same goes for chemicals; even apparently benign compounds can become dangerous with the right set of circumstances. Make sure you read and are familiar with all manuals, material safety sheets, and any plan notes before starting work. Following these simple rules and properly preparing to do the work will greatly minimize the chances of somebody getting hurt.
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You ll need a worktable to construct the mechanisms and electronic circuits of your robots. The garage is an ideal location because it affords you the freedom to cut and drill wood,
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6.3 BASIC TOOLS
metal, and plastic without worrying about getting pieces in the carpet or tracking filings and sanding dust throughout the house. The garage is also good because it will minimize any trapped paint or chemical smells, and on those occasions when you burn out an electrical or electronic device, the house won t take on the smell of a store having a fire sale. Your new hobby will be better tolerated and even encouraged if it does not result in extra work or inconvenience for anyone you live with. In whatever space you choose to set up your robot lab, make sure all your tools are within easy reach. You can keep special tools and supplies in an inexpensive fishing tackle box. It provides lots of small compartments for screws and other parts. For best results, your work space should be an area where the robot-in-progress will not be disturbed if you have to leave it for several hours or several days, as will usually be the case. It should go without saying that the worktable and any power tools should also be off limits or inaccessible to young children. Good lighting is a must. Both mechanical and electronic assembly requires detail work, and you will need good lighting to see everything properly. Supplement overhead lights with a 60-W desk lamp. You ll be crouched over the worktable for hours at a time, so a comfortable chair or stool is a must. Be sure you adjust the seat for the height of the worktable. It s not a bad idea to set up your workshop with a networked PC and a phone to be electronically connected to the outside world as well as the systems within your house. Being able to talk to other people (either by phone or the Internet) will be useful, especially if you are having a problem and have the material and tools right in front of you. A PC networked to other PCs in the house could be used for displaying design drawings produced on another computer or allowing you to perform a quick web search for information. Remember to protect the PC and phone from dust and filings that could become airborne when material is being cut.
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