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8.2.6 USING HOT GLUE WITH PLASTICS
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Perhaps the fastest way to glue plastic pieces together is to use hot glue. You heat the glue to a viscous state in a glue gun, then spread it over the area to be bonded. Hot-melt glue and glue guns are available at most hardware, craft, and hobby stores in several different sizes. The glue is available in a normal and a low-temperature form. Low-temperature glue is generally better with most plastics because it avoids the sagging or softening of the plastic sometimes caused by the heat of the glue. One caveat when working with hot-melt glue and guns (other than the obvious safety warnings) is that you should always rough up the plastic surfaces before trying to bond them. Plastics with a smooth surface will not adhere well when using hot-melt glue, and the joint will be brittle and perhaps break off with only minor pressure. By roughing up the plastic, the glue has more surface area to bond to, resulting in a strong joint. Roughing up plastic before you join pieces is an important step when using any glue or cement (with the exception of CA), but it is particularly important when using hot-melt glue.
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8.2.7 HOW TO PAINT PLASTICS
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Sheet plastic is available in transparent or opaque colors, and this is the best way to add color to your robot projects. The colors are impregnated in the plastic and can t be scraped or sanded off. However, you can also add a coat of paint to the plastic to add color or to make it opaque. Most plastics accept brush or spray painting. Spray painting is the preferred method for jobs that don t require extra-fine detail. Carefully select the paint before you use it, and always apply a small amount to a scrap piece of plastic before painting the entire project. Some paints contain solvents that may soften the plastic. One of the best all-around paints for plastics is the model and hobby spray cans made by Testor. These are specially formulated for styrene model plastic, but the paint adheres well without softening on most plastics. You can purchase this paint in a variety of colors, in either gloss or flat finish. The same colors are available in bottles with self-contained brush applicators. If the plastic is clear, you have the option of painting on the front or back side (or both for that matter). Painting on the front side will produce the paint s standard finish: gloss colors come out gloss; flat colors come out flat. Flat-finish paints tend to scrape off easier, however, so exercise care. Painting on the back side with gloss or flat paint will only produce a glossy appearance because you look through the clear plastic to the paint on the back side. Moreover, painting imperfections will more or less be hidden, and external scratches won t mar the paint job.
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8.3 BUILD THE MINIBOT
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8.2.8 BUYING PLASTIC
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Some hardware stores carry plastic, but you ll be sorely frustrated at their selection. The best place to look for plastic in all its styles, shapes, and chemical compositions is a plastics specialty store, a sign-making shop, or a hobby shop. Most larger cities have at least one plastic supply store or sign-making shop that s open to the public. Look in the Yellow Pages under Plastics Retail. Another useful source is the plastics fabricator. There are actually more of these than retail plastic stores. They are in business to build merchandise, display racks, and other plastic items. Although they don t usually advertise to the general public, most will sell to you. If the fabricator doesn t sell new material, ask to buy the leftover scrap.
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