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Variable costs Materials per unit Overhead costs per unit for the new activity (power, suppliers, etc.) Total variable cost per unit Total variable cost per 10,000 units Fixed costs Salaries of 3 technicians (capable of producing 15,000 units a year) Depreciation on special machinery ($40,000 spread over a 5-year life) Total fixed costs for the new activity Total costs Total cost of producing 10,000 motors in plant Total cost per unit $56,500 $5.65 $21,000 8,000 $29,000 $2.00 0.75 $2.75 $27,500
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Thus, with a production level of 10,000 units a year, the manufacturing firm would be better off buying the motor from a supplier at $4.80 each. However, with the three technicians and the $40,000 in special equipment, it has the capacity to produce 15,000 motors a year. At this level, its total cost would be $70,250 and its unit cost $4.68. It would save at least $0.12 per unit, or $8750 over the five-year useful life of the special equipment. So the decision to make or buy the motor would depend on the volume needed. On the other hand, the owner might decide that the $1750 a year would not be enough to offset the extra burden that policing the motor activity would place on key people. This assumes, of course, that the present supplier delivers quality motors on time. Another analysis is also involved in this decision, however the determination of whether the $8750 savings is enough to justify investing $40,000 in special equipment, or whether the money could be invested to better advantage elsewhere. This decision is known as a capital budgeting decision.
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11.2.7 The Importance of the Basic Data
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The techniques of cost and profit analysis discussed earlier are intended as guides. The validity of the method depends largely on the validity of the basic data the fixed and variable cost classifications, cost estimates, and volume estimates. Errors in any one of these factors will cause mistakes in the computations and may result in erroneous decisions. Every manufacturing firm should continually review the way its costs are classified and accumulated, and it should be very careful in
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E c o n o m i c a n d S o c i a l I n t e re s t s i n t h e Wo r k p l a c e
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making cost estimates. Its general accounting system and costaccounting system should be reviewed periodically to ensure that basic cost data are collected and classified according to an established accounting plan.
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Communication
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In a business organization, gathering and using information about the operation of the business may be a fairly simple matter. A purchasing agent, production manager, or sales manager who has only a few employees can observe day-to-day activities and exercise direct supervision and control. When a business becomes larger, however when more employees and several levels of supervision are necessary the processes of obtaining information and directing the business become more complex. The larger business requires a communication system for collecting information about operations and distributing it to managers in the company. Such a system includes four processes: Accumulating Analyzing Reporting Communicating Thus far, discussion has emphasized techniques for accumulating, analyzing, and reporting cost-accounting data. Attention must be given to methods of communicating the information to those in the firm who need it in order to accomplish their tasks. Communication involves both a sender and a receiver of information. A manager sets up an accounting system as a sender. The manager assures that a system produces certain reports and analyses of the basic counting data. If the information is to be useful, the needs of those who will receive it must be known and considered. Thus, communication depends on a two-way exchange between the senders and the receivers. Figure 11.2 illustrates a communication network in a business organization; the arrows show the two-way flows of information between senders and receivers. Communication also requires that the information sent and received be useful. To be useful, information must meet the following standards: It must be suited to the needs of the receivers in form and content. It must be free from clerical errors, incorrect classification, and unrealistic estimates.
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