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FIGURE 2.120 Displacement of printer impact pins.
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FIGURE 2.121 Measurement of thickness of connecting rod.
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Measurement of height of radiator fin. Detects improper radiator fin height by comparing the bottom value of the analog output with a stored pair of tolerances (Fig. 2.123). Measurement of outer diameter of engine valve. The laser scan micrometer allows on-line measurement of the outer diameter of engine valves simply by positioning a separate sensor head on either side of the conveyer (Fig. 2.124). Positioning of robot arm. The laser displacement sensor is used to maintain a specific distance between the robot arm and target. The sensor outputs a plus or minus voltage if the distance becomes greater or less, respectively, than the 100-mm reference distance (Fig. 2.125).
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FIGURE 2.122 Measurement of depth of valve recesses in piston head.
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FIGURE 2.123 Measurement of height of radiator n.
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FIGURE 2.124
Measurement of outer diameter of engine valve.
FIGURE 2.125 Positioning of robot arm.
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FIGURE 2.126 Detection of damage on microdiameter tool.
Detection of damage on microdiameter tool. Detects a break, chip, or excess swarf from the variation of light quantity received (Fig. 2.126). Metal/steel/nonferrous industries: Detection of misfeeding in high-speed press. The noncontact laser sensor, timed by a cam in the press, confirms the material feed by monitoring the pilot holes and then outputs the result to an external digital meter relay (Fig. 2.127). Simultaneous measurement of outer diameter and eccentricity of ferrite core. Simultaneously measures the outer diameter and eccentricity of a ferrite core with a single sensor system. The two measured values can then be simultaneously displayed on a single controller unit (Fig. 2.128).
FIGURE 2.127 Detection of misfeeding in high-speed press.
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FIGURE 2.128 Simultaneous measurement of outer diameter and eccentricity of ferrite core.
FIGURE 2.129 Con rmation of roller centering.
Confirmation of roller centering. The analog output of the inductive displacement sensor is displayed as a digital value, thus allowing a numerical reading of the shaft position (Fig. 2.129). Measurement of the height and inner diameter of sintered metal ring. Determines the height and inner diameter of the metal ring by measuring the interrupted areas of the parallel laser beam (Fig. 2.130). Measurement of outer diameter of wire in two axes. Simultaneously measures in x axis to determine the average value of the outer diameter, thereby increasing dimensional stability (Fig. 2.131).
FIGURE 2.130 Measurement of the height and inner diameter of a sintered metal ring.
FIGURE 2.131 Measurement of the outer diameter of wire in two axes.
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FIGURE 2.132 Measurement of the outer diameter after center-less grinding.
Measurement of outer diameter after centerless grinding. The scanning head allows continuous noncontact measurement of a metal shaft immediately after the grinding process (Fig. 2.132). Food processing and packaging: Detection of material caught during heat sealing. Detects material caught in the distance between rollers (Fig. 2.133). Detection of missing or doubled packing ring in cap. Detects a missing or doubled rubber ring in caps by using the comparator to evaluate sensor signals (Fig. 2.134). Detection of incorrectly positioned small objects. The transmitter and the receiver are installed to allow a parallel light beam to scan slightly above the tablet sheets. When a single tablet projects from a line of tablets, the optical axis is interrupted and the light quantity changes (Fig. 2.135).
FIGURE 2.133 Detection of material caught during heat sealing.
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FIGURE 2.134
Detection of a missing or doubled packing ring in cap.
FIGURE 2.135 Detection of incorrectly positioned small objects.
Measurement of tape width. Measures the width of running tape to the submicrometer level; 100 percent inspection improves product quality (Fig. 2.136). Measurement of sheet thickness. Use of two controllers enables thickness measurement by determining the distance in input values. Thus, thickness measurement is not affected by roller eccentricity (Fig. 2.137). Automatic machinery: Detection of surface run-out caused by clamped error. Improper clamping due to trapped chips will change the rotational speed of the workpiece. The multifractional digital meter relay sensor calculates the surface run-out of the rotating workpiece, compares it with the stored value, and outputs a detection signal (Fig. 2.138).
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FIGURE 2.136 Measurement of tape width.
FIGURE 2.137
Measurement of sheet thickness.
FIGURE 2.138 Detection of surface run-out caused by clamped error.
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FIGURE 2.139 Detection of residual resin.
Detection of residual resin in injection molding machine. When the sensor heads are such that the optical axis covers the surface of the die, any residual resin will interface with this axis (Fig. 2.139). Measurement of travel of camera lens. A separate sensor can be installed without interfering with the camera body, thus assuring a highly reliable reading of lens travel (Fig. 2.140). Measurement of rubber sheet thickness. With the segment function that allows the selection of measuring points, the thickness of a rubber sheet (i.e., the distance between the rollers) can be easily measured (Fig. 2.141). Measurement of stroke of precision table. Detects even minute strokes at a resolution of 0.05 m. In addition, the AUTO ZERO function allows indication of relative movement (Fig. 2.142). Measurement of plasterboard thickness. A sensor head is placed above and below the plasterboard, and its analog outputs are fed into a digital meter relay. The meter relay indicates the absolute thickness value (Fig. 2.143).
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