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With the advent of low-priced computers and sensors and control systems, a number of technological developments have arisen related to manufacturing that can be used to make production more efficient and competitive. The primary purpose is to develop several computer-concepts as related to the overall manufacturing plan of CIM systems. In order for the manufacturing enterprise to succeed in the future, it is imperative it adopt a manufacturing strategy that integrates its various functions. CIM systems have the potential to accomplish this task. The implementation of CIM with sensory and control systems on the shop floor represents a formidable, albeit obtainable, objective. To accomplish this goal, enterprises must have access to information on what is available in CIM. A secondary purpose of obtaining access to information is to provide a framework that can aid in the search for information. Once the information is obtained, it becomes necessary to look at the current system objectively and decide how to approach the problem of implementing CIM with sensors and control systems. While many of the ideas associated with CIM are new and untried, progressive enterprises, with the realization that old methods are ineffective, are doing their part in implementing this new technology. Some of the concepts currently being implemented are flexible manufacturing systems, decision support systems (DSS), artificial intelligence (AI), just-in-time (JIT) inventory management, and group technology. While all of these concepts are intended to improve efficiency, each one alone can only accomplish so much. For example, an FMS may reduce work-in-process (WIP) inventory while little is accomplished in the area of decision support systems and artificial intelligence to relate all aspects of manufacturing management and technology to each other for FMS. The advent of inexpensive sensors and control systems enables the concept of CIM to be implemented with greater confidence. Recent advances in computer technology and sensors in terms of speed, memory, and physical space have enabled small, powerful, personal computers to revolutionize the manufacturing sector and become an essential part of design, engineering, and manufacturing, through, for example, database management systems (DBMSs) and local area networks (LANs). The coordination of the various aspects of a manufacturing environment means that complex systems inherently interact with one another. Due to a lack of standards and poor communication between departments, many components and databases are currently incompatible. Table 5.1 describes some benefits of CIM. The potential for CIM, according to Table 5.1, is overwhelming, but the main issue is how to
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Application Manufacturing productivity Product quality Lead time (design to sale) Lead time (order to shipment) Increase in capital equipment utilization Decrease in WIP inventory TABLE 5.1
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Improvement with CIM, % 120 140 60 45 340 75
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analyze and design CIM that incorporates sensors, control systems, and decision support so it is utilized effectively. Manufacturing problems are inherently multiobjective. For example, improving quality usually increases cost and/or reduces productivity. Furthermore, one cannot maximize quality and productivity simultaneously; there is a tradeoff among these objectives. These conflicting objectives are treated differently by different levels and/or units of production and management. Obviously, without a clear understanding of objectives and their interdependence at different levels, one cannot successfully achieve CIM with sensors and control systems.
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Decision making in designing CIM with effective sensors and control systems can be classified into three stages. 1. Strategic level. The strategic level concerns those decisions typically made by the chief executive officer (CEO) and the board of directors. Upper management decisions of this type are characterized by a relatively long planning horizon, lasting anywhere from one to ten years. Implementing CIM with sensors and control systems has to begin at this level. Even though small enterprises may not have as many resources at their disposal, they have the added advantage of fewer levels of management to work through while constructing CIM. 2. Tactical level. At the tactical level, decisions are made that specify how and when to perform particular manufacturing activities. The planning horizon for these decisions typically spans a period from 1 to 24 months. Activities at this level include such intermediate functions as purchasing and inventory control. They affect the amount of material on the shop floor but do not control the use of the material within the manufacturing process.
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