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INDEX
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profitability (Cont.): innovation and, 175 176, 176 leadership and, 187 managing for, 171 174 performance and, 162 165, 163 reductions in, 19 20, 20 sales management and, 171 172 visibility of, 111 112 waste and, 134 135 progress reviews, 106 107 project life cycle, 136 137, 137 public service, 10 11 purchasing, 9, 47, 78 79, 102 103, 168 quality management systems, 3, 8 Quality Trilogies, 5 6, 5 (See also Juran Trilogy) random variation, 27 Raytheon, 22 recommendations per employee, business performance index (BPIn) and, 194 195 reengineering, 91 regression analysis, 212 reporting systems, 2 research and development (R&D), 175 (See also Innovation) resistance to change, 39 41, 81, 97 98 resource allocation information, 62 resource management, 8 responsibility, 8, 11 reviews: annual, 158 159 employee performance, 153 154, 153 leadership performance, 150 152, 151, 152 management performance, 154 157, 156 management, 147 150, 149
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risk priority number (RPN), 33, 36 Robbins, Anthony, 181 role models for leadership, 181 182, 185 187 sales and distribution, 46, 60 61, 168 new business/total sales and, 197 198 profitability and, 171 172 Six Sigma Business Scorecard and, 83 sample measurements, Six Sigma Business Scorecard and, 123 124, 124 Schroeder, Richard, 23 service and growth in Six Sigma Business Scorecard, 83 84 Shewhart, Walter, 4 Sigma level, 21 22, 22 business performance index (BPIn) and, 197, 202 Six Sigma Business Scorecard and, 87, 87 Six Sigma program, 3 4, 6, 12, 13, 14 16, 17 41, 58 Analyze step in, 31 36 basics of, 21 22 belts awarded in, 24, 39 breakthrough approach to, 23 39 cause and effect analysis in, 32, 33 challenges in implementing, 39 41 change management in, 36 37 Commitment Matrix in, 26, 26 complexity and performance in, 17 18 Control step in, 37 39 cost factors in, 19 21 cost of poor performance (COPP) in, 18 21, 19 cost of poor quality (COPQ) in, 28, 28, 29 cost of quality in, 27 29 defects in, 29
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INDEX
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Six Sigma program (Cont.): Define step in, 24 26 Define, Measure, Analyze, Improve, Control (DMAIC) method in, 23, 206 Design of Experiment (DOE) in, 36 37, 38 development of, 17 failure mode and effects analysis (FMEA) in, 33 36, 34 35 full factorial technique in, 37 Gage Repeatability and Reproducibility (Gage R&R), 28 goal setting for, 40 Improve step in, 36 37 Measure step in, 26 31 Measurement System Analysis (MSA) in, 28 measurements used in, 29 31, 53 multivary analysis in, 32 33 Pareto analysis, Pareto charts in, 31 32, 31 performance improvement possible using, 21, 21 profitability reductions and, 19 20, 20 savings realized in use of, 22 shortcomings of measurements in, 53 55 Sigma level and, 21 22, 22 Six Sigma Business Scorecard and ISO 9001, 213 214 Supplier, Input, Process, Output, Customer (SIPOC) in, 25, 26, 206 traditional approach to, 22 23 training in, 22 23, 39 40 variation in, random vs. assignable cause, 27 Six Sigma Business Scorecard, 14 16, 16, 41, 43 88, 69, 104 action plan for performance in, 103 105, 105
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Six Sigma Business Scorecard (Cont.): audits and, internal, 215 awareness in, 128 Balanced Scorecard vs., 87 88, 88 belts awarded in, 97 business model building for, 128 129 business opportunity analysis in, 91 92 business performance index (BPIn) in, 85 86, 85, 100, 114, 120, 122, 124 126, 125, 126, 127, 128 130, 142, 144, 144, 161, 168 170, 169, 170, 191, 192 198, 192 business processes considered in, 68 69, 68 change management and, 81, 135 138, 213 consistency of actions, 137 138 constraints and, 63 65, 64, 206 core competencies and, 96 corporate plans and, 106 cost management and, 89 90, 208 213, 210 cross functional buy in for, 211 212 current accounting systems and, 61 customer satisfaction and, 83 84, 115 117 data collection and analysis in, 103, 132 134, 139, 212 decision making and, 82 defect rates and, 101 102, 113 defects per million opportunities (DPMO) in, 86, 87, 87, 114, 122, 155, 197, 199 200 defects per unit (DPU), 86, 114, 122, 142, 144, 144, 155, 197, 199 200 Deming s 14 points and, 49 50 developing measurements in, 101
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