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18 16 14 12 10 8 6 4 2 0 Waste for recycling (t) Other waste (t) Municipal waste (t) Total waste/employee (t/employee) Both divisions continued their efforts to optimize manufacturing and recycling processes in the year under review. The proportion of recyclable waste was again increased in 2007. The total volume of waste products increased due to the inclusion of six additional sites compared with the previous year. With the introduction of the new SEED software for collecting environmentally relevant statistics at the individual sites, the previous year s figures were verified and in some cases adjusted at the same time, thereby improving data quality. 66 sites and 86% of all employees are currently included in the database.
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Rieter Automotive is an excellent example of a textile and automotive supply company excelling in waste minimization. Rieter is an industrial group based in Winterthur, Switzerland, and operating on a global scale. Formed in 1795, the company is a leading supplier to the textile and automotive industries. Rieter has a presence in 20 countries with some 70 manufacturing facilities and has a total worldwide workforce of approximately 15,500 employees. Figure 26.2 provides a snapshot of Rieter s waste and recycling trends from 2003 through 2007.
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www.textilerecycle.org. www.epa.gov/garbage/textile.htm. www.en.wikipedia.org/wiki/Textile_manufacturing. www.reiter.com.
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27.1 Industry Overview
NAICS code: all 32100s
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17,202 wood and lumber operations in the United States 540,565 employees $89.1 billion in annual sales 2.7 tons of solid waste generation per employee Major waste streams: wood, paper, and metals
Despite the abundance of plastics and other materials, wood products continue to be useful and popular. Woodworkers help to meet the demand for wood products by creating nished products from lumber. Many of these products are mass produced, such as many types of furniture, kitchen cabinets, and musical instruments. Other products are crafted in small shops that make architectural woodwork, handmade furniture, and other specialty items. Industries in the wood-product-manufacturing subsector manufacture wood products, such as lumber, plywood, veneers, wood containers, wood ooring, wood trusses, manufactured homes (i.e., mobile homes), and prefabricated wood buildings. The production processes of the wood-product-manufacturing subsector include sawing, planing, shaping, laminating, and assembling of wood products starting from logs that are cut into bolts, or lumber that may then be further cut or shaped by lathes or other shaping tools. The lumber or other transformed wood shapes may also be subsequently planed or smoothed, and assembled into nished products, such as wood containers.
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The wood-product-manufacturing subsector includes establishments that make wood products from logs and bolts that are sawed and shaped, and establishments that purchase sawed lumber and make wood products. With the exception of sawmills and wood preservation establishments, the establishments are grouped into industries mainly based on the speci c products manufactured. Although the term woodworker often evokes images of a craftsman who builds ornate furniture using hand tools, the modern wood industry is highly technical. Some woodworkers still build by hand, but more often hand tools have been replaced by power tools, and much of the work has been automated. Work is usually done on an assembly line, meaning that most individuals learn to perform a single part of a complex process. Different types of woodworkers are employed in every stage of the building process, from sawmill to nished product. Their activities vary greatly. Many woodworkers use computerized numerical control (CNC) machines to operate factory tools. Using these machines, woodworkers can create complex designs with fewer human steps. This technology has raised worker productivity by allowing one operator to simultaneously tend a greater number of machines. The integration of computers with equipment has improved production speed and capability, simpli ed setup and maintenance requirements, and increased the demand for workers with computer skills. Production woodworkers set up, operate, and tend all types of woodworking machines. In sawmills, sawing machine operators and tenders set up, operate, or tend wood-sawing machines that cut logs into planks, timbers, or boards. In manufacturing plants, woodworkers rst determine the best method of shaping and assembling parts, working from blueprints, supervisors instructions, or shop drawings that woodworkers themselves produce. Before cutting, they often must measure and mark the materials. They verify dimensions and may trim parts using hand tools such as planes, chisels, wood les, or sanders to ensure a tight t. Woodworking machine operators and tenders set up, operate, or tend speci c woodworking machines, such as drill presses, lathes, shapers, routers, sanders, planers, and wood-nailing machines. New operators may simply press a switch on a woodworking machine and monitor the automatic operation, but more highly skilled operators set up the equipment, cut and shape wooden parts, and verify dimensions using a template, caliper, or rule. After wood parts are made, woodworkers add fasteners and adhesives and connect the pieces to form a complete unit. The product is then nish-sanded; stained, and, if necessary, coated with a sealer, such as lacquer or varnish. Woodworkers may perform this work in teams or be assisted by helpers. Precision or custom woodworkers, such as cabinetmakers and bench carpenters, model makers and pattern makers, and furniture nishers, often build one-of-a-kind items. These highly skilled precision woodworkers usually perform a complete cycle of tasks cutting, shaping, and preparing surfaces and assembling complex wood components into a nished wood product. Precision workers normally need substantial training and an ability to work from detailed instructions and speci cations. In addition, they often are required to exercise independent judgment when undertaking
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