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WASTE MANAGEMENT GOALS AND OPPORTUNITIES
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29.2 Waste Management Goals and Opportunities
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The majority of solid waste generated by this sector is mixed papers. Table 29.1 displays the composition breakdown based on survey results. As shown in the table, the recycling rate for this sector is approximately 60 percent. Wastes and emissions from printing facilities can cause environmental compliance headaches and unnecessary drain on the operation s pro ts. Eliminating the sources of solid waste can often reduce costs and simplify environmental compliance. Prevention of waste, rather than after the fact treatment of wastes, attacks the problem at the source. The primary nonhazardous solid wastes generated by this sector include
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Waste substrate Paper, plastic, foil, textiles and metals from trimmings, rejects,
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and excess quantities Nonhazardous waste inks Inks and empty containers Rags and wipes Without solvents or hazardous residues Empty packaging Including cartons, wrappers and roll cores As derived from the solid waste evaluation model discussed in Chap. 12, the equation that estimates the annual waste generation per year per employee for this sector can be calculated from the following: Tons of solid waste generated per year = 9.37 number of employees + 105.32
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TABLE 29.1 PRINTING AND PUBLISHING INDUSTRY SOLID WASTE COMPOSITION (SURVEY RESULTS) MATERIAL COMPOSITION (%) RECYCLING (%)
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Paper Composite paper Mixed of ce paper Newspaper OCC (cardboard) Wood Mixed plastics Food waste Metals Yard waste Glass Other Overall recycling level
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8.1 4.2 5.1 6.2
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9.2 8.1 9.4 10.4
13 3.6 7 2.0 4 1.1 4 1.1 2 0.6 2 0.6 2 0.6 11 N/A
80 28.8 51 18.4 8 2.9 0 0.0 51 14.3 0 0.0 8 2.9 0 0.0 60.2
PRINTING AND PUBLISHING APPLICATIONS
29.3 Constraints and Considerations
The constraints and considerations that the publishing and printing sector face involve paper waste, its primary waste stream. The following is a list of key constraints:
Pulp ber length Paper bers can be recycled only a limited number of times
before they become too short or weak to make high-quality paper. This means the broken, low-quality bers are separated out to become waste sludge. These paper mill sludges consume a large percentage of our local land ll space each year. Worse yet, some of the wastes are land spread on cropland as a disposal technique, raising concerns about trace contaminants building up in soil or running off into area lakes and streams. Some companies burn their sludge in incinerators, contributing to our serious air pollution problems. Finding alternative uses for this sludge versus land ll disposal will divert a large amount of waste for this sector. Paper color and quality Changes to input materials may alter the quality or color of the nal product. This is especially important for printers. If switching to a recycling paper will create a grey appearance to the article it may diminish the quality in the customers eyes. Chemical contamination All the inks, dyes, coatings, pigments, staples, and sticky items (tape, plastic lms, etc.) are also washed off the recycled bers to join the waste solids. The shiny nish on glossy magazine type paper is produced using a ne kaolin clay coating, which also becomes solid waste during recycling. The chemicals used in paper manufacture, including dyes, inks, bleach, and sizing, can also be harmful to the environment when they are released into water supplies and nearby land after use. The industry has, sometimes with government prompting, cleared up a large amount of pollution, and federal requirements now demand pollution-free paper production. The cost of such clean-up efforts is passed on to the consumer. Cost of equipment The cost of equipment can be prohibitive and can cost thousands of dollars to purchase and install. Invest the extra time, space, employee training and retraining to sort waste and recyclable materials. Employee involvement and training are key elements to the success of the recycling program. Creating a strong, well planned system at the beginning will save many headaches and additional costs for the organization at a later point in time. In-processing recycling limitations In general, printers can not cost-effectively implement in-process recycling due to space and resource limitations. Once the paper has been torn from a large roll of raw material or marked with ink, it must be returned to pulp form. Due to the equipment needed for this, most printers and publishers work with a vendor to perform recycling.
In terms of considerations, the printing and publishing sector is very much in the public eye. Conveying a green image can help to bolster customer opinions and increase sales. Printing on recycled paper and informing customers are key steps in this process.
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