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POTENTIAL TECHNOLOGIES AND STRATEGIES
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29.4 Potential Technologies and Strategies
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From an equipment standpoint, the purchase of a compactor for paper waste is usually cost-justi ed in this sector. The compactor will reduce the number of trips that a recycling vendor must perform to the facility. This will reduce costs and save space within the facility. Below is a list of general strategies that can be applied by area:
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Waste and emission reduction opportunities for printers Practice good housekeeping. Cover all solvents. Limit solvent use by using pumps or squeeze bottles, rather than pails, to wet
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cleanup cloths. Keep hazardous wastes segregated from nonhazardous and each other. Do not allow personal stockpiles of hazardous materials (e.g., cleanup solvents). Waste accounting Collect accurate data on wastes and emissions to identify key reduction opportunities. Establish accountability for waste generation and provide incentives for reduction. Provide feedback on waste reduction performance to employees Order and manage to minimize date expiration of materials. Centralize responsibility for storing and distributing solvents. Use returnable containers. Use returnable plastic or wood pallets. Require that all potentially hazardous samples be preapproved and vendor must accept unused portion. Alternative materials Use inks that reduce the volatile organic compounds (VOC) emissions, for example, vegetable-based; water-based; ultraviolet; and electron-beam drying. For jobs still using inks with heavy metals, nd alternatives. Eliminate or reduce alcohol in fountain solution. Consider using waterless offset printing. Use nonhazardous, low- or no-VOC solution to clean equipment. Printing process Use standard sequence on process colors to minimize color changes for presses. Improve quality control to reduce rejects. Improve accuracy of counting methods, reducing excess quantities printed to accommodate inaccuracy. Use web break detector and automatic splicer. Properly store ink to prevent skin from forming. Use refrigerative cooling to reduce evaporative losses of fountain solution. Run similar jobs simultaneously to reduce cleanup.
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PRINTING AND PUBLISHING APPLICATIONS
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Reuse waste paper or collect for recycling. Use scrap paper for press setup runs. Cleanup Use automatic blanket washes. Wring or centrifuge used cloths to recover solvent and reuse solvent in parts washer
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or for additional press cleaning. Avoid soaking cloths in solvent; use plunger or squeeze bottle to dampen cloth. Use parts washing equipment to wash press trays. Use cleanup solution with lower VOC content and lower vapor pressure. Clean ink fountains only when changing color; use spray skin overnight. Provide marked, accessible containers for segregated collection of used solvents. Waste Inks Consider reusing as house colors. Carefully label and store special-order colors for future reuse. Mix to make black ink for internal or external use. Recycle after processing. Donate for reuse by printing schools or others. Finishing Use water-based adhesives. Minimize coatings that hinder recycling. Educate customers Customer choices and speci cations affect environmental impacts of a printing process. It is important that customers receive the right information and pricing signals to encourage purchasing decisions that reduce environmental impacts.
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29.5 Implementation and Approach
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In implementing solid waste minimization strategies, the rst step is to investigate waste reduction opportunities. This usually involves steps to cut the waste generated from input materials. For example, methods can be implemented at printing press startup and shutdown to reduce paper waste scrap. In addition, scrap paper may be an option to test runs at start-up versus the raw input material. The next step is to identify recyclers to handle the paper wastes. Since a large amount of paper waste is generated, the organization can usually negotiate for a higher price per ton. They often serve as valuable partners in the process. Finally, the publisher or printer may consider enhancing its image by planting trees and notifying customers of its recycling efforts.
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29.6 Case Study
In fall 2007, a solid waste audit was conducted by The University of Toledo Waste Minimization Team at a Toledo, Ohio based printing company that employed 85 people and generated $1.6 million in annual revenue. The goals of the audit were to
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