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WASTE MANAGEMENT GOALS AND OPPORTUNITIES
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concentrate remain classi ed in the primary smelting, primary re ning, or iron and steel mill industries regardless of the form of their output. Establishments primarily engaged in secondary smelting and/or secondary re ning recover ferrous and nonferrous metals from scrap and/or dross. The output of the secondary smelting and/or secondary re ning industries is limited to shapes, such as ingot or billet, that will be further processed. Recovery of metals from scrap often occurs in establishments that are primarily engaged in activities such as rolling, drawing, extruding, or similar processes. Excluded from the primary metal manufacturing subsector are establishments primarily engaged in manufacturing ferrous and nonferrous forgings (except ferrous forgings made in steel mills) and stampings. Although forging, stamping, and casting are all methods used to make metal shapes, forging and stamping do not use molten metals and are included in subsector 332, fabricated metal product manufacturing. Establishments primarily engaged in operating coke ovens are classi ed in industry 32419, other petroleum and coal products manufacturing. Industries in the fabricated metal product manufacturing subsector transform metal into intermediate or end products, other than machinery, computers and electronics, and metal furniture or treating metals and metal formed products fabricated elsewhere. Important fabricated metal processes are forging, stamping, bending, forming, and machining, used to shape individual pieces of metal; and other processes, such as welding and assembling, used to join separate parts together. Establishments in this subsector may use one of these processes or a combination of these processes. The North American Industry Classi cation System (NAICS) structure for this subsector distinguishes the forging and stamping processes in a single industry. The remaining industries in the subsector group establishments based on similar combinations of processes used to make products. The manufacturing performed in the fabricated metal product manufacturing subsector begins with manufactured metal shapes. The establishments in this sector further fabricate the purchased metal shapes into a product. For instance, the spring and wire product manufacturing industry starts with wire and fabricates such items. Within manufacturing there are other establishments that make the same products made by this subsector; only these establishments begin production further back in the production process. These establishments have a more integrated operation. For instance, one establishment may manufacture steel, draw it into wire, and make wire products in the same establishment. Such operations are classi ed in the primary metal manufacturing subsector.
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32.2 Waste Management Goals and Opportunities
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The majority of solid waste generated by this sector is metals. Table 32.1 displays the composition breakdown based on survey results. Industries involved in the manufacture of metals generate a variety of wastes from numerous processes and activities. All the steps of the manufacturing process including
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PRIMARY AND FABRICATED METAL INDUSTRIES
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TABLE 32.1 METAL-MANUFACTURING INDUSTRY SOLID WASTE COMPOSITION (SURVEY RESULTS) MATERIAL COMPOSITION (%) RECYCLING (%)
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Metals Ferrous metals Nonferrous metals Mixed plastics Paper Mixed of ce paper Newspaper OCC (cardboard) Wood Food waste Chemical Yard waste Glass Other Overall recycling level
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58 18.4 39 14.0 19 6.8 9 3.3 8 3.0 7 2.5 1 0.4 8 3.0 7 2.6 4 1.5 3 1.1 1 0.4 1 0.4 1 N/A
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99 4.1 98 4.2 99 4.1 18 8.3 12 5.5 12 5.5 8 3.7 57 18.6 34 13.9 0 0.0 0 0.0 0 0.0 12 5.5 0 0.0 67.6
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machining operations, part cleaning and stripping, surface treatment, plating, and paint applications have the potential to produce liquid, hazardous, and nonhazardous wastes. The nonhazardous solid waste must be handled properly to avoid damage to the environment or to the public and worker health. The cost of disposing of these wastes in a safe manner can be high. As shown in the table, the recycling rate for this sector is approximately 68 percent. As derived from the solid waste evaluation model discussed in Chap. 12, the equation that estimates the annual waste generation per year per employee for this sector can be calculated from the following:
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Tons of solid waste generated per year = 8.21 number of employees 7.71 solid waste disposal cost per ton 214.93 if the company is ISO 140001 certi ed + 756.5
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