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Existing records review worksheet page 1.
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THE GENERAL APPROACH FOR A SOLID WASTE ASSESSMENT
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Section 1: Company Information
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Date: 1. Company name: Address: Company contact: Phone: Fax: Purchasing department contact: phone: Janitorial services contact: phone: Engineering department contact: phone: Environmental services contact: phone: 2. Primary SIC code: Secondary SIC code (s): Shift times: To: 3. Number of shifts: Employees per shift: First: First: Second: Second: Third: Third: Total employees: Days per year the plant is in production 4. What is the labor and benefit rate for hourly employees (if necessary, break out classifications) 5. Square footage of facility: What is the cost per square foot of production space or warehousing space 6. What is the number of products produced last year (breakdown by product) 7. What is the company s minimum attractive rate of return (MARR) and tax rate 8. What are the approximate annual sales for your company
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9. What are your company s primary goals for this waste assessment Free service: Minimization of disposal costs: Minimization of raw material/inventory costs: Other: 10. Has a solid waste assessment ever been conducted before Yes No Yes Yes Yes No No No
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Existing records review worksheet page 2.
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STEP 3: PROCESS MAPPING AND PRODUCTION ANALYSIS
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Section 2: Process Information
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1. Briefly list your company s products and/or services: 2. How would you rate current levels of production and the corresponding waste streams Average Above Average Below Average 3. Please explain any reasons for this variation in production or production trends: 4. Please indicate all areas which are present at this location: Storage Design Lab Work Office Retail Research and Development Shipping/Receiving Manufacturing Fabrication Inventory/Warehousing Other
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5. Please indicate all manufacturing processes currently at this location: Anodizing Coating Blending Brazing Cleaning Decreasing Electroplating Etching Extruding Grinding Heat Treating Kiln Firing Machining Milling Mining Molding Painting Paint Strip Pickling Polishing Printing Rolling Shearing Slitting Stamping Welding Other
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6. Which processes are responsible for the majority of your defects
7. What is the scrap rate (per product) (for instance, for each10 lb of product produced, 1 Ib of material is scrapped). 8. Describe how this figure was determined 9. What percent of internal reject and rework is disposed 10. How are rejects processed
Existing records review worksheet page 3.
THE GENERAL APPROACH FOR A SOLID WASTE ASSESSMENT
Section 3: Materials Receiving and Handling
1. Do you have a method for quantifying your incoming raw materials Please explain: 2. How is incoming material packaged 3. Please specify any materials you receive which have a limited shelf life: Yes No
4. How is scrap or offal handled Is it disposed or recycled Are there separate receptacles for scrap or offal: What is the size of the receptacles and how often is it pulled or disposed If material is recycled, who is the recycler and what revenue per pound does your company receive for the material (Provide receipts from the recycler equivalent to one year) What are the specifications of the material (type or grade, size of scrap pieces, etc.) 5. Does any of your received material arrive on pallets If yes, what type and size of pallets What is the final use or destination of received pallets Where (company name and address) are the pallets disposed Does your company pay for the disposal of the pallets and do you receive a revenue for the pallets Yes No
Does the hauler provide the transportation and in what condition are the pallets How many pallets are disposed per month (List the quantity of each size disposed.) Is there a special receptacle for pallets only (Please describe its dimensions.) 6. How are your supplies received, stored, and distributed throughout the facility 7. How many personnel are utilized in the shipping, receiving, and distribution of supplies 8. Please list any materials which are not handled by the conventional material handling system:
How are these unusual materials handled 9. Describe the extent to which returnable containers, cardboard recycling, and other waste reduction measures are used during material handling: 10. Is plastic returnable dunnage ever disposed of by your company Where is it disposed Who is the manufacturer (name and address) of the plastic dunnage How much is disposed of per month, and please list the specification of the dunnage (size, plastic type, etc.)
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