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For the custom design of a ball screw assembly, see Ref. [13.5], which provides a number of useful relations.
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Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com) Copyright 2004 The McGraw-Hill Companies. All rights reserved. Any use is subject to the Terms of Use as given at the website.
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TABLE 13.3 Sizes and Capacities of Ball Screws Major diameter, in 0.750 0.875 1.000 Lead, in, mm 0.200 0.250 0.200 0.250 0.200 0.200 0.250 0.250 0.250 0.400 0.400 0.200 0.200 0.250 0.250 0.250 0.200 0.200 0.250 0.250 0.500 0.500 5 5 10 10 10 0.200 0.200 0.250 0.250 0.500 0.500 0.500 0.200 0.200 0.250 0.250 0.400 0.500 5 5 6 6 10 10 Ball diameter, in 0.125 0.125 0.125 0.125 0.125 0.156 0.125 0.156 0.187 0.125 0.187 0.125 0.156 0.125 0.156 0.187 0.125 0.156 0.156 0.187 0.156 0.250 0.125 0.156 0.156 0.250 0.312 0.125 0.156 0.156 0.187 0.187 0.250 0.312 0.125 0.156 0.156 0.187 0.250 0.312 0.125 0.156 0.156 0.187 0.250 0.312 Dynamic capacity, lb 1 242 1 242 1 336 1 336 1 418 1 909 1 418 1 909 1 418 1 904 2 583 1 904 2 583 3 304 2 046 2 786 2 786 3 583 2 786 5 290 2 046 2 787 2 786 5 290 7 050 2 179 2 968 2 968 3 829 3 829 5 664 7 633 2 311 3 169 3 169 4 033 6 043 8 135 2 311 3 169 3 169 4 033 6 043 8 135 Static capacity, lb 4 595 4 495 5 234 5 234 5 973 7 469 5 973 7 469 5 973 9 936 12 420 9 936 12 420 15 886 11 908 14 881 14 881 18 748 14 881 24 762 11 908 14 881 14 881 24 762 29 324 13 879 17 341 17 341 20 822 20 882 27 917 33 232 15 851 19 801 19 801 23 172 31 850 39 854 15 851 19 801 19 801 23 172 31 850 39 854
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Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com) Copyright 2004 The McGraw-Hill Companies. All rights reserved. Any use is subject to the Terms of Use as given at the website.
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TABLE 13.3 Sizes and Capacities of Ball Screws (Continued) Major diameter, in 2.250 Lead, in, mm 0.250 0.250 0.500 0.500 0.200 0.200 0.250 0.400 0.500 0.500 5 5 10 10 0.250 0.400 0.500 0.660 10 10 0.500 0.500 1.000 1.000 0.500 1.000 Ball diameter, in 0.156 0.187 0.312 0.375 0.125 0.156 0.187 0.250 0.312 0.375 0.125 0.156 0.250 0.312 0.187 0.250 0.375 0.375 0.250 0.312 0.312 0.375 0.500 0.625 0.375 0.500 Dynamic capacity, lb 3 306 4 266 8 593 10 862 2 511 3 134 4 410 6 633 9 015 10 367 2 511 3 134 6 633 9 015 4 810 7 125 12 560 12 560 7 125 9 744 10 360 13 377 19 812 26 752 14 088 21 066 Static capacity, lb 22 262 26 684 44 780 53 660 19 794 24 436 29 671 39 746 49 701 59 308 19 794 24 436 39 746 49 701 35 570 47 632 71 685 71 685 47 632 58 648 69 287 83 514 111 510 139 585 95 343 127 282
These values are not recommended; consult manufacturer. Source: 20th Century Machine Company, Sterling Heights, Mich., by permission.
13.7 OTHER CONSIDERATIONS
A number of other important design factors should also be considered. Principal among these is lubrication. Greases using lithium thickeners with antioxidants and EP additives are effective in providing acceptable coefficients of sliding friction and corrosion protection. For operating environments which expose the screw threads to dust, dirt, or water, a protective boot, made of a compatible material, is recommended. Maintenance procedures should ensure that the screw threads are free of contaminants and have a protective film of grease. Operation at ambient temperatures in excess of 200 F requires special lubricants and boot materials as recommended by the manufacturer. Screw and nut threads will wear with use, especially in heavy-duty-cycle applications, increasing the backlash from the as-manufactured allowance. Use of adjustable split nuts and routine inspection of thread thickness is recommended. Power screws employing electric motors are often supplied with integral limit switches to control extension and retraction. To prevent ejection of the screw in case of a limit switch failure, a stop nut can be added. In addition, a torque-limiting clutch can be integrated at the motor to prevent equipment damage.
Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com) Copyright 2004 The McGraw-Hill Companies. All rights reserved. Any use is subject to the Terms of Use as given at the website.
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