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FIGURE 15.1 Typical roller chain on sprocket. (Diamond Chain Company.)
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responding chains in Ref. [15.1], but the pitch of the link plates is twice as long. The standard [15.2] covers chains of 1.0 to 4.0 in pitch. Nonstandard Roller Chains. Many manufacturers offer high-strength, extraclearance, sintered metal bushing, sealed-joint, and corrosion-resistant chains for special applications or adverse environments. These chains are not covered by any standard, but most are designed to run on standard sprockets. Sprockets. Roller-chain sprockets have precisely designed, radiused pockets which smoothly engage the rollers on the chain and positively transmit torque and motion. Driver sprockets receive power from the prime mover and transfer it to the chain. Driven sprockets take power from the chain and transfer it to the selected machinery. Idler sprockets transmit no power; they are used to take up slack chain, increase the amount of chain wrap on another sprocket, guide the chain around other machine members, and reverse the normal direction of rotation of another sprocket.
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15.1.3 Engineering Steel Chains Standard Engineering Steel Chains. The engineering steel chains designated for power transmission are heavy-duty offset sidebar chains. Limiting dimensions, tolerances, and minimum ultimate tensile strength for chains and sprockets of 2.5 to 7.0 in pitch are standardized in Ref. [15.3]. Nonstandard Chains. Some manufacturers offer engineering steel chains in straight-sidebar and multiple-strand versions, and in pitches that are not included in Ref. [15.3]. Although these chains are not standardized, they are listed in manufacturers catalogs because they are used extensively in special applications. Sprockets. Machine-cut engineering-steel-chain sprockets look much like rollerchain sprockets, but they have pitch line clearance and undercut bottom diameters to accommodate the dirt and debris in which engineering-class chain drives often operate.
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Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com) Copyright 2004 The McGraw-Hill Companies. All rights reserved. Any use is subject to the Terms of Use as given at the website.
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15.1.4 Silent Chain Standard Silent Chains. Silent (inverted-tooth) chains are standardized in Ref. [15.3] for pitches of 0.375 to 2.0 in. Silent chain is an assembly of toothed link plates interlaced on common pins. The sprocket engagement side of silent chain looks much like a gear rack. Silent chains are designed to transmit high power at high speeds smoothly and relatively quietly. Silent chains are a good alternative to gear trains where the center distance is too long for one set of gears. The capacity of a given pitch of silent chain varies with its width. Standard widths of silent chain range from 0.5 to 6.0 in for 0.375-in pitch, and from 4.0 to 30.0 in for 2.0-in pitch. Nonstandard Silent Chains. Some manufacturers offer silent chains with special rocker-type joints. These chains generally transmit higher horsepower more smoothly and quietly than the standard joint designs. However, they generally require sprockets with special tooth forms. Sprockets. Silent-chain sprockets have straight-sided teeth. They are designed to engage the toothed link plates of the chain with mostly rolling and little sliding action.
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15.2 ROLLER CHAINS: NOMENCLATURE AND DIMENSIONS
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15.2.1 Standard Roller-Chain Nomenclature Roller Chain. Roller chain is an assembly of alternating roller links and pin links in which the pins pivot inside the bushings, and the rollers, or bushings, engage the sprocket teeth to positively transmit power, as shown in Fig. 15.1 and the illustration with Table 15.1. Roller Links. Roller links are assemblies of two bushings press-fitted into two roller link plates with two rollers free to rotate on the outside of each of the bushings. Pin Links. Pin links are assemblies of two pins press-fitted into two pin link plates. Connecting Links. Connecting links are pin links in which one of the pin link plates is detachable and is secured either by a spring clip that fits in grooves on the ends of the pins or by cotters that fit in cross-drilled holes through the ends of the pins. Illustrations of connecting links may be found in Ref. [15.1] or [15.4] or in manufacturers catalogs. Offset Links. Offset links are links in which the link plates are bent to accept a bushing in one end and a pin in the other end. The pin may be a press fit in the link plates, or it may be a slip fit in the link plates and be secured by cotters. Illustrations of offset links may be found in Ref. [15.1] or [15.4] or in manufacturers catalogs. 15.2.2 Roller-Chain Dimensions and Numbering Standard Chain Dimensions. The three key dimensions for describing roller chain are pitch, roller diameter, and roller width. The pitch is the distance between adjacent bushing centers. The roller diameter is the outside diameter of the chain rollers.
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