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15.5 ENGINEERING STEEL CHAINS: NOMENCLATURE AND DIMENSIONS
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The engineering steel chains that are specifically designated for power transmission are heavy-duty offset sidebar chains, standardized in Ref. [15.3]. 15.5.1 Offset Sidebar Chain Nomenclature In offset sidebar chain, each link is the same. Each link consists of a pair of offsetbent sidebars with a bushing assembled in one end of the pair of sidebars and a pin assembled in the other end. A roller that is free to rotate is assembled on each bushing. The pin is assembled into, and is free to pivot inside of, the bushing of the adjacent link, as shown in the illustration with Table 15.9.
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TABLE 15.8 Silent Chain Speed Limits by Lubrication Type Limiting speed, FPM Number of teeth on small sprocket 21 Type 1 Type 2 Type 3 1220 2400 25 29 35 42 50 1350 3200 1250 1270 1290 1320 2500 2650 2800 3000 At all speeds higher than for Oil Bath
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CHAIN DRIVES 15.19
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CHAIN DRIVES
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TABLE 15.9 Offset Sidebar Chain Dimensions
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(Dimensions in inches, MUTS and Fw in lbf)
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ANSI chain no. 2010 2512 2814 3315 3618 4020 4824 5628 Chain pitch, P 2.500 3.067 3.500 4.073 4.500 5.000 6.000 7.000 Roller width, W 1.50 1.56 1.50 1.94 2.06 2.75 3.00 3.25 Roller diameter, D 1.25 1.62 1.75 1.78 2.25 2.50 3.00 3.25 Pin diameter, d 0.625 0.750 0.875 0.938 1.100 1.250 1.500 1.750 Sidebar thickness, T 0.31 0.38 0.50 0.56 0.56 0.62 0.75 0.88 Minimum ultimate tensile strength, MUTS 57 000 77 000 106 000 124 000 171 000 222 500 287 500 385 000 Maximum allowable working load, Fw 4 650 6 000 7 600 10 000 12 000 17 500 23 600 60 500
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Illustration courtesy of Diamond Chain Company.
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15.5.2 Offset Sidebar Chain Dimensions and Data Offset Sidebar Chain Dimensions. Just as for roller chain, the three key dimensions for describing offset sidebar chain are pitch, roller diameter, and roller width. These, other selected dimensions, minimum ultimate tensile strengths, and maximum working loads for standard offset sidebar chains are shown in Table 15.9. Offset Sidebar Chain Numbering. A four-digit numbering system for designating standard offset sidebar chains is given in Ref. [15.3]. The left two digits denote the number of 1 8-in increments in the pitch.The right two digits denote the number of 1 16in increments in the pin diameter. For example, chain no. 2814 designates a standard offset sidebar chain with 3.5-in pitch and 7 8-in pin diameter.
15.5.3 Sprockets Machine-cut sprockets for offset sidebar chain look much like sprockets for roller chain. The standard (Ref. [15.3]) defines only tooth form, profile section, and important diameters. It does not define styles of sprockets because a great variety of styles
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CHAIN DRIVES 15.20
POWER TRANSMISSION
and materials are offered by manufacturers. When designing a drive, consult manufacturers literature to select sprockets that will be appropriate for the application. Tooth Form. The tooth form and profile dimensions for offset-sidebar-chain sprockets are defined in Ref. [15.3]. Sprocket Diameters. There are four important sprocket diameters defined in Ref. [15.3].They are pitch, root, bottom, caliper, and chain clearance diameters.The equations for those diameters, shown in Fig. 15.7, are PD = P/sin (180/N) CD = BD[cos (90/N)] RD = PD D BD = RD Cb CCD = P[cot (180/N) 0.05] H
FIGURE 15.7 Engineering steel chain sprocket diameters. (Diamond Chain Company).
15.6 SELECTION OF OFFSET-SIDEBAR-CHAIN DRIVES
15.6.1 General Design Recommendations Some of the general guidelines for offset-sidebar-chain selection are similar to those for roller-chain selection, but many are different. The selection of offset-sidebarchain drives will be covered fully, even though there may be some repetition.
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