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TABLE 15.11 Service Factors for Offset-Sidebar-Chain Drives; Environment, SF2 Environmental conditions Relatively clean, moderate temperature Moderately dirty, moderate temperature Very dirty, abrasive, exposed to weather, mildly corrosive, relatively high temperature Factor 1.0 1.2 1.4
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TABLE 15.12 Service Factors for OffsetSidebar-Chain Drives; Operating Time, SF3 Daily operating hours 8 to 10 hr/day 10 to 24 hr/day Factor 1.0 1.4
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Calculate Design Power. Obtain the design power by multiplying the average power times the combined service factor. Make Preliminary Chain Selection. Enter the chart, Fig. 15.8, with the design power and the speed of the small sprocket to make a preliminary chain selection. Select Small Sprocket. Refer to the horsepower tables in Ref. [15.5] or manufacturers catalogs to select the small sprocket. Check the tables to see if increasing the number of teeth on the small sprocket might allow use of a smaller-pitch, more economical chain. Consult sprocket manufacturers catalogs to ensure that the sprocket bore capacity will accommodate the shaft. If it will not, a larger sprocket must be selected. Select Large Sprocket. Determine the number of teeth required on the large sprocket by multiplying the number of teeth on the small sprocket by the speed ratio. Ensure that the selected large sprocket will fit within the available space and clear all obstructions. If there is an interference, a different chain and sprocket combination may have to be selected. Make Final Chain Selection. Choose the most suitable drive from the alternatives selected earlier. The final choice may be based on economics, performance, efficiency, space utilization, or a number of other considerations. Computer programs are available that automate the preliminary selection process and analyze the alternatives based on parameters provided by the designer. Calculate Chain Length. Calculate the chain length from Eq. (15.1). More accurate chain length may be calculated using equations in Ref. [15.5] or manufacturers literature. For drives with more than two sprockets, the chain length may be obtained using graphical techniques, geometric layouts, computer programs, and certain CAD packages. Determine Lubrication Type. The required lubrication type may be obtained from horsepower tables in Ref. [15.5], manufacturers literature, or Sec. 15.4. It is very
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Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com) Copyright 2004 The McGraw-Hill Companies. All rights reserved. Any use is subject to the Terms of Use as given at the website.
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FIGURE 15.8 Engineering steel chain selection chart.
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important to provide adequate lubrication to a chain drive. Selecting an inferior type of lubrication can drastically reduce the life of the drive. Direction of Chain Travel. The wear life of an offset sidebar chain can be affected by its direction of travel. To obtain greater wear life, in a drive with other than a oneto-one ratio, the narrow or roller end of the links in the taut span should face the smaller sprocket. It may be helpful in many cases for the drive designer to specify the direction in which the chain is to be installed. A complete explanation of this phenomenon may be found in Ref. [15.5].
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Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com) Copyright 2004 The McGraw-Hill Companies. All rights reserved. Any use is subject to the Terms of Use as given at the website.
CHAIN DRIVES 15.25
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15.6.3 Horsepower Ratings of Offset Sidebar Chains Conditions for Ratings. The offset sidebar chain ratings presented here and in Ref. [15.5] are based on the following conditions: 1. 2. 3. 4. 5. 6. 7. 8. 9. Standard chain listed in Ref. [15.3] Service factor of 1 Chain length of 100 pitches Use of the recommended lubrication method A two-sprocket drive, driver and driven Sprockets well aligned on parallel, horizontal shafts Precision-machined tooth sprockets A clean, nonabrasive environment Approximately 15 000 hours service life
Horsepower Ratings. The ratings for offset sidebar chains on 12-tooth sprockets are shown on the chart in Fig. 15.8. The rating equations for offset sidebar chains are much more complex than those for roller chains, and they are not generally published.
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