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TABLE 15.14 Silent Chain Service Factors IC engine with fluid coupling or electric motor Load classification Very smooth Mild shock Moderate shock Heavy shock 10 hr/day 1.0 1.2 1.4 1.6 24 hr/day 1.3 1.5 1.7 1.9 IC engine with mechanical drive 10 hr/day 1.2 1.4 1.6 1.8 24 hr/day 1.5 1.7 1.9 2.1 IC engine with torque converter 10 hr/day 1.4 1.6 1.8 2.0 24 hr/day 1.7 1.9 2.1 2.3
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literature. Calculate Design Power. Obtain the design power by multiplying the average power times the service factor from Table 15.14. Make Preliminary Chain Selection. Enter the chart, Fig. 15.11, with design power and the speed of the small sprocket to make a preliminary chain selection. The solid lines on the chart represent the maximum horsepower per inch of width for each
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FIGURE 15.11 Silent chain selection chart.
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Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com) Copyright 2004 The McGraw-Hill Companies. All rights reserved. Any use is subject to the Terms of Use as given at the website.
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silent-chain size when operating on a 21-tooth small sprocket. The dashed lines represent the minimum and maximum recommended speeds for each silent-chain size. Select Small Sprocket. Refer to the horsepower tables in Ref. [15.4] or [15.5] or in manufacturers catalogs to select the small sprocket. Use an odd number of teeth in the small sprocket whenever possible. More than one selection will work well in most situations, so check the tables to see if changing the number of teeth might yield a more economical or more convenient selection. Consult sprocket manufacturers catalogs to ensure that the bore in the small sprocket will accommodate the shaft. If it will not, a larger sprocket must be selected. Select Large Sprocket. Determine the number of teeth required on the large sprocket by multiplying the number of teeth on the small sprocket by the speed ratio. Ensure that the selected large sprocket will fit within the available space and clear any obstructions. If there is an interference, a different chain and sprocket combination may be necessary. Make Final Chain Selection. Choose the most suitable drive from the alternatives selected earlier. The final choice may be based on economics, performance, efficiency, space utilization, or a number of other considerations. Computer programs are available that automate the preliminary selection process and analyze the alternatives based on parameters provided by the designer. Calculate Chain Length. Calculate the chain length from Eq. (15.1). More accurate chain lengths may be obtained from equations in Ref. [15.5] or in manufacturers literature. For drives with three or more sprockets, chain length may be obtained using graphical techniques, geometric layouts, computer programs, and certain CAD packages. Determine Lubrication Type. Select the proper type of lubrication from the tables in Ref. [15.4] or [15.5], manufacturers literature, or Sec. 15.4. It is extremely important to provide adequate lubrication to a silent-chain drive. Selecting an inferior type of lubrication can drastically reduce the life of the drive. In addition, because silent-chain drives generally operate at higher speeds than roller- or engineering steel chain drives, inadequate lubrication can cause serious damage to the drive or to the machine in which it is used.
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15.8.3 Horsepower Ratings of Silent-Chain Drives Conditions for Ratings. The silent-chain power ratings presented here are based on the following conditions: 1. 2. 3. 4. 5. 6. Standard chain listed in Ref. [15.4] Service factor of 1 Chain length of 100 pitches Use of recommended lubrication type A two-sprocket drive, driver and driven Sprockets properly aligned on parallel, horizontal shafts and chains
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Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com) Copyright 2004 The McGraw-Hill Companies. All rights reserved. Any use is subject to the Terms of Use as given at the website.
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