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THREADED FASTENERS 23.27
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FIGURE 23.11 The three standard recesses. (a) Fillister-head machine screw with Type 1 cross-recess. This recess has a large center opening, tapered wings, and a blunt bottom. (b) Pan-head machine screw with Type 1A cross-recess. This recess has a large center opening, wide straight wings, and a blunt bottom. (c) Truss-head machine screw with Type 2 crossrecess. This recess has two intersecting slots with parallel sides. The sides converge to a slightly truncated apex at the bottom.
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Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com) Copyright 2004 The McGraw-Hill Companies. All rights reserved. Any use is subject to the Terms of Use as given at the website.
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THREADED FASTENERS 23.28
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Figure 23.9 illustrates the difference between a regular and an undercut machine screw. Note also the reduced body diameter in this figure and compare it with that of cap screws. See Table 23.32 for undercut lengths. Figure 23.11 is intended to illustrate the three standard cross-recesses, but it also illustrates three additional head styles. Use Table 23.32 to find the driver sizes for cross-recessed heads. Three more head styles are illustrated in Fig. 23.10. Trim-head screws are not illustrated; the head diameters are smaller, and the screws are driven only with cross-recessed drivers. Long trim-head screws have a short shoulder and then a reduced body diameter. Short ones have a neck instead of the shoulder. Tables 23.27 to 23.33 inclusive give the basic dimensions for all machine-screw head styles except the close-tolerance 100-degree flat countersunk-head screw. Normal thread lengths are 1 in for screw sizes No. 5 and smaller and 11 2 in for larger sizes. Steel machine screws are usually made from carbon steel having a minimum tensile strength of 60 kpsi.
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Flat nuts, such as the square or flat hex in Fig. 23.12, have only a chamfered top. All other hex nuts, except the castle, have chamfered tops and bottoms that are cham-
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TABLE 23.27 Basic Head Dimensions of Flat Countersunk-Head Machine Screws
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Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com) Copyright 2004 The McGraw-Hill Companies. All rights reserved. Any use is subject to the Terms of Use as given at the website.
THREADED FASTENERS 23.29
THREADED FASTENERS
TABLE 23.28 Total Head Heights O for Oval Countersunk-Head Machine Screws
TABLE 23.29 Basic Head Dimensions of Flat and Oval Countersunk Trim-Head Machine Screws (Available Only with Cross-Recessed Heads)
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THREADED FASTENERS 23.30
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TABLE 23.30 Basic Head Dimensions of Pan- and Truss-Head Machine Screws
TABLE 23.31 Basic Head Dimensions of Binding- and Fillister-Head Machine Screws
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THREADED FASTENERS 23.31
THREADED FASTENERS
TABLE 23.32 Undercut Lengths for Flat and Oval Countersunk-Head Machine Screws and Driver Sizes for Type I and IA Cross-Recesses
TABLE 23.33 Basic Head Dimensions for Regular-Hex- and WasherHex-Head Machine Screws
fered or washer-faced, as in Fig. 23.12c and d. Castle nuts (Fig. 23.12f ) are made in both styles, washer-faced or with chamfered bottoms. Most styles can also be classified as regular, thick, or heavy. A thick nut has the same width W across flats as a regular nut, but the height H is greater. A jam nut is a thin hex nut. A heavy nut is larger in both dimensions, W and H, than the regular style. It is convenient to outline these varieties of head styles with their accepted names and indicate in which table the dimensions are to be found:
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THREADED FASTENERS 23.32
FASTENING, JOINING, AND CONNECTING
FIGURE 23.12 Types of nuts. (a) Square; (b) hex flat; (c) hex with washer face; (d) double-chamfered hex; (e) slotted hex; (f) hex castle.
1. Flat nuts a. Square (Table 23.34) b. Heavy square (Table 23.34) c. Hex (Table 23.35) d. Hex jam (Table 23.35) e. Heavy hex (Table 23.39) f. Heavy hex jam (Table 23.39) 2. Nuts with washer-faced or chamfered bottoms a. Hex (Table 23.35) (1) Metric style 1 (Table 23.36) b. Hex jam (Table 23.35) (1) Metric (Table 23.36) c. Hex slotted (Table 23.35) (1) Metric (Table 23.36)
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