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UNTHREADED FASTENERS
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24.1 RIVETS / 24.1 24.2 PINS / 24.8 24.3 EYELETS AND GROMMETS / 24.10 24.4 RETAINING RINGS / 24.16 24.5 KEYS / 24.24 24.6 WASHERS / 24.26 REFERENCES / 24.29
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24.1 RIVETS
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A rivet is a fastener that has a head and a shank and is made of a deformable material. It is used to join several parts by placing the shank into holes through the several parts and creating another head by upsetting or deforming the projecting shank. During World War II, Rosie the Riveter was a popular cartoon character in the United States. No better image can illustrate the advantages of riveted joints.These are 1. 2. 3. 4. 5. 6. Low cost Fast automatic or repetitive assembly Permanent joints Usable for joints of unlike materials such as metals and plastics Wide range of rivet shapes and materials Large selection of riveting methods, tools, and machines
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Riveted joints, however, are not as strong under tension loading as are bolted joints (see Chap. 22), and the joints may loosen under the action of vibratory tensile or shear forces acting on the members of the joint. Unlike with welded joints, special sealing methods must be used when riveted joints are to resist the leakage of gas or fluids.
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24.1.1 Head Shapes A group of typical rivet-head styles is shown in Figs. 24.1 and 24.2. Note that the button head, the oval head, and the truss head are similar. Of the three, the oval head has an intermediate thickness.
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24.1 Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com) Copyright 2004 The McGraw-Hill Companies. All rights reserved. Any use is subject to the Terms of Use as given at the website.
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UNTHREADED FASTENERS 24.2
FASTENING, JOINING, AND CONNECTING
( j)
FIGURE 24.1 Standard rivet heads with flat bearing surfaces. (a) Button or round head; (b) high button or acorn head; (c) cone head; (d) flat head; (e) machine head; ( f ) oval head; (g) large pan head; (h) small pan head; (i) steeple head; ( j) truss head, thinner than oval head.
FIGURE 24.2 Various rivet heads. (a) Countersunk head; (b) countersunk head with chamfered top; (c) countersunk head with round top; (d) globe head.
A large rivet is one that has a shank diameter of 1 2 in or more; such rivets are mostly hot-driven. Head styles for these are button, high button, cone, countersunk, and pan. Smaller rivets are usually cold-driven. The countersunk head with chamfered flat top and the countersunk head with round top are normally used only on large rivets. 24.1.2 Rivet Types The standard structural or machine rivet has a cylindrical shank and is either hot- or cold-driven.
Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com) Copyright 2004 The McGraw-Hill Companies. All rights reserved. Any use is subject to the Terms of Use as given at the website.
UNTHREADED FASTENERS 24.3
UNTHREADED FASTENERS
A boiler rivet is simply a large rivet with a cone head. A cooper s rivet, used for barrel-hoop joints, is a solid rivet with a head like that in Fig. 24.2b which has a shank end that is chamfered. A shoulder rivet has a shoulder under the head. A tank rivet, used for sheet-metal work, is a solid rivet with a button, countersunk, flat, or truss head. A tinner s rivet, used for sheet-metal work, is a small solid rivet with a large flat head (Fig. 24.1d). A belt rivet, shown in Fig. 24.3a, has a riveting burr and is used for leather or fabric joints. A compression or cutlery rivet, shown in Fig. 24.3b, consists of a tubular rivet and a solid rivet. The hole and shank are sized to produce a drive fit when the joint is assembled. A split or bifurcated rivet, shown in Fig. 24.3c, is a small rivet with an oval or countersunk head. The prongs cut their own holes when driven through softer metals or fibrous materials such as wood. A swell-neck rivet, shown in Fig. 24.3d, is a large rivet which is used when a tight fit with the hole is desired. A tubular rivet, shown in Fig. 24.3e, is a small rivet with a hole in the shank end. The rivet is cold-driven with a punchlike tool that expands or curls the shank end. Semitubular rivets are classified as those having hole depths less than 112 percent of the shank diameter. A blind rivet is intended for use where only one side of the joint is within reach. The blind side is the side that is not accessible. However, blind rivets are also used where both sides of the joint can be accessed because of the simplicity of the assembly, the appearance of the completed joint, and the portability of the riveting tools. The rivets shown in Figs. 24.4 to 24.8 are typical of the varieties available.
24.1.3 Sizes and Materials Large rivets are standardized in sizes from 1 2 to 13 4 in in 1 8-in increments. The nominal head dimensions may be calculated using the formulas in Table 24.1. The tolerances are found in Ref. [24.2]. The materials available are specified according to the following ASTM Specifications:
FIGURE 24.3 (a) Belt rivet; (b) compression rivet; (c) split rivet; (d) swell-neck rivet; (e) tubular rivet.
Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com) Copyright 2004 The McGraw-Hill Companies. All rights reserved. Any use is subject to the Terms of Use as given at the website.
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