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TABLE 32.5 Tensile Properties of Some Metalsa
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TABLE 32.5 Tensile Properties of Some Metalsa (Continued)
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TABLE 32.5 Tensile Properties of Some Metalsa (Continued)
The strain associated with upsetting a 2-in-diameter bar to a 21 2-in-diameter can be calculated by means of Eq. (32.12). Thus = ln 2 2.5
= 0.45
The negative sign in front of the function is needed because Eq. (32.12) is for tensile deformation, whereas in this problem the deformation is axial compression. The equivalent amount of cold work can be calculated from Eq. (32.14) as 36.2 percent. The axial compressive yield strength can be approximated by means of Eq. (32.23). Thus (Sy)c = 0( W)m = 205(0.45)0.51 = 136 kpsi If one were to interpolate in a table of yield strength versus cold work in a handbook, this value of 136 kpsi would be approximately the value that would be
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SOLID MATERIALS
TABLE 32.6 Properties of Some High-Strength Steels 32.52 Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com) Copyright 2004 The McGraw-Hill Companies. All rights reserved. Any use is subject to the Terms of Use as given at the website.
SOLID MATERIALS 32.53
SOLID MATERIALS
obtained for 36 percent cold work. And the handbook would not indicate whether it was a compressive or tensile yield strength, nor in what direction it was applied. However, for this problem, the designer really needs both the tensile and compressive yield strengths in the transverse, i.e., circumferential, direction.These values can be closely approximated by means of Table 33.1. The tensile yield strength in the transverse direction is designated by the code (Sy)tTt, which is in group 2 of Table 33.1. Since the bar was given only one cycle of deformation (a single upset), qus is 0.45 and the tensile yield strength is calculated to be 123 kpsi. The compressive yield strength in the transverse direction is designated by the code (Sy)cTt, which is in group 4 of Table 33.1. The compressive yield strength is then calculated to be 0.95(Sy)tTt = 0.95(123) = 117 kpsi; this is 14 percent lower than the 136 kpsi that would normally be listed in a materials handbook. In some design situations, the actual value of the yield strength in a given part for a specific amount of cold work may be 50 percent less than the value that would be listed in the materials handbook. In order to have a reliable design, the designer must be able to determine the strength of the material in a part in the direction and sense of the induced stresses. The information in this chapter and in Chap. 33 makes it possible for the design engineer to make a reasonable prediction of the mechanical properties of a fabricated part. However, it must be recognized that the original non-cold-worked properties of a given metal vary from heat to heat, and that the calculations are valid only for a part having the original properties that are used in the calculations.
32.15 NUMBERING SYSTEMS
32.15.1 AISI and SAE Designation of Steel Carbon and alloy steels are specified by a code consisting of a four-digit (sometimes five) number, as illustrated below with the substitution of the letters X, Y, and Z for the numbers. A steel specification of XYZZ (or XYZZZ) has the following meaning: X indicates the type of alloy or alloys present. Y indicates the total percent of the alloys present. ZZ (or ZZZ) indicates the points of carbon in the steel (points of carbon equals the percent carbon times 100). For example, if ZZ is 40, then the steel has 0.40 percent carbon (C). If ZZZ is 120, then the steel has 1.20 percent carbon. Table 32.7 identifies the number X corresponding to the alloy or alloys present. In addition, the following two special classes are included. A resulfurized freemachining steel is identified as 11ZZ and 12ZZ. These steels have a high sulfur content, which combines with the manganese to form the compound manganese sulfide. It is the presence of this compound that makes the steel more machinable.The 13ZZ and 15ZZ groups are plain carbon steels that have high and moderate amounts of manganese, respectively.
This section presents the numbering systems now in general use in order to correspond with those used in other sections of this handbook. See Ref. [32.2] for details of the unified numbering system (UNS).
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