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22, Bolted and Riveted Joints, covers the design of bolts and rivets used not only to hold parts together in an assembly but also as structural elements. Complex joints in tension and shear are presented, including the effect of gaskets in a structural joint. Calculations for the proper preload of a structural bolt are provided. s 23 and 24 cover every conceivable type of mechanical fastener. 23 presents design information for threaded fasteners while Chap. 24 presents design information for unthreaded fasteners. If a connection must contain or keep out gases or liquids, then a gasket is usually
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Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com) Copyright 2004 The McGraw-Hill Companies. All rights reserved. Any use is subject to the Terms of Use as given at the website.
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EVOLUTION OF A SUCCESSFUL DESIGN 1.7
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specified. The types of gaskets typically available and their appropriate application criteria are provided in Chap. 25. When disassembly is not required or when maximum strength is needed, then usually the only solution to connecting separate parts is a weld. All aspects of a welded connection are presented in Chap. 26. This chapter begins with the basic principles of the arc welding process, followed by the various commercial processes, including exhaustive information on the materials used in welding. This chapter also includes the information needed to design a welded joint to be as strong, or stronger, than the materials being welded together. Since failure of welded joints has had such a high impact on the safety of the public, many national codes and industry specifications have been established and must be met. These are covered in detail in Chap. 26. As mentioned earlier, the ongoing effort in manufacturing to hold to a high standard of quality requires a thorough understanding of the factors in fits and tolerances. 27 presents the standards of fit universally accepted and the complications associated with a buildup of tolerances in an assembly.
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28 covers static theories of failure, from the theories for ductile materials to brittle materials. Charts for determining stress concentration factors for various design geometries are provided. In contrast, Chap. 29 covers dynamic theories of failure, including the determination of endurance limits. For various design factors, such as surface roughness, size, loading, temperature, and a host of miscellaneous factors, the Marin equation is used to modify the endurance limit determined from experiment. Alternating and fluctuating loading are considered, including combined loading considerations. Machine elements in compression must be analyzed to protect against buckling or sudden collapse. 30 covers all aspects of compression loading of beams and columns, from Euler s formulas to complex beam column analysis. 31 covers mechanical vibration, from the forced vibration of damped single-degree-of-freedom systems to multi-degree-of-freedom systems. Torsional vibration and vibration isolation are presented.
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Part 8:
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Performance of Engineering Materials
This section contains four chapters focused on the decisions associated with the selection of materials for the critical parts in a design. 32 is a summary of the science of material behavior, including the procedures used to determine various material properties. It is one of the longer chapters in the Handbook. 33 focuses on the properties and engineering considerations of the most common material in machines steel. Whatever manufacturing is process used, everything needed in designing with steel is provided. Once in service, machine elements are subject to constant wear and the adverse effects of corrosion. s 34 and 35, respectively, cover the important aspects of wear and corrosion. It would seem a shame to spend so much time on the other aspects of design only to be blindsided by these two factors. Corrosion, especially galvanic, is insidious and only careful selection of mating materials will avoid disaster. 35 contains a listing from A for acetone to W for water relative to their adverse reaction to other chemicals.
Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com) Copyright 2004 The McGraw-Hill Companies. All rights reserved. Any use is subject to the Terms of Use as given at the website.
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