barcode using vb.net Seagate produces 15 to 20 million disc drives a quarter using 65 million components a day. in Software

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Seagate produces 15 to 20 million disc drives a quarter using 65 million components a day.
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Earlier in its history, Seagate focused on low-cost manufacturing and operating to plan. But the company has evolved. Today, the focus is on being a technology leader, getting more innovative products to market more quickly, and building speed and flexibility into the organization for greater agility all while maintaining a sharp focus on customer satisfaction. Notes Chicca, Everything we do has the fundamental premise that it has to benefit the customer. Seagate s supply chain has evolved accordingly. A cornerstone of the company s supply chain strategy is meeting customer demand in real time literally responding to customer orders as they arise. To do this successfully and cost-effectively, Seagate has to maintain a greater degree of flexibility in its factories and lower levels of inventory overall. The key is information flow, and that s been a critical focus of the company s supply chain efforts. Seagate acquired a jumble of dissimilar processes and information systems in its early years as it grew through acquisition. For the last five years, making processes, systems, applications, and databases consistent throughout the company has been a top priority. For example, the company had several engineering-change control tools to manage product configurations. Now Seagate has just one worldwide system Metaphase from EDS. The company also consolidated nine enterprise resources planning (ERP) systems from Oracle into two worldwide systems and eventually will move to a single system. This effort to consolidate and standardize is paying dividends now. Information is flowing more freely throughout the supply chain because it no longer has to be reworked or reentered manually. And integrated systems give the company a clear view into every aspect of operations a must for real-time demand fulfillment. Electronic connectivity gives us visibility up and down the supply chain, so we don t have to generate new capacity every time there s a request for more product, says Chicca. We understand what our capability to flex really is, and we can commit to the customer very quickly. Responding to customer requests used to take a week or longer. Now it takes about a day to inform Responding to customers if and when they ll get product. Seagate s goal is to commit on the spot. customer requests
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Seagate s customers and suppliers are linked electronically to its internal network.
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When a customer pulls a drive from the JIT hub, that pull sends a signal back to the factory and triggers two things: an automatic shipment request to replenish the drive or drives that have been pulled and an automatic order to the manufacturing line to start additional drives to backfill the ones used. Seagate s automatic response to real demand allows the company to maintain lower levels of inventory, while industry competitors still shoulder the cost of loading up the JIT hubs. Seagate s annual inventory turns have nearly doubled, going from 8 per year to 15. But it doesn t stop there. Those pull signals are also conveyed upstream to Seagate s internal subassembly and component manufacturing plants and to external suppliers. Seagate s internal subassembly plants use the same JIT hub processes that are required of external suppliers and stock inventory ahead of the downstream factories that use the inventory. These internal hubs are continually resized to accommodate actual customer demand. By integrating electronically with its factories and suppliers, Seagate eliminates the touch points that slow things down and lead to errors. Over 160 suppliers are connected, with a direct view to Seagate s daily consumption rates. The suppliers can track changes in demand over time, analyze consumption rates, and start to make better use of their own capacity. To make this work, Seagate partnered with e2open to set up a business-tobusiness (B2B) supply chain hub to communicate real-time demand and immediate supplier acknowledgment. e2open worked with suppliers that already used electronic data interchange (EDI) to translate their feedback into the RosettaNet signals that Seagate uses. During this transition, Seagate became one of the world s largest RosettaNet implementations, sending supply and demand information to all its direct materials suppliers. Unlike a few years ago when EDI put this level of connectivity out of reach for many suppliers, the Internet has leveled the playing field everyone can access the World Wide Web. e2open provided an Internetbased application that any supplier with a Web browser can use. This allowed even small suppliers with limited information technology capabilities to have the same visibility as larger, more sophisticated suppliers. The suppliers that adopted the Web-based system are very pleased with the results. Now they re looking for the next level of integration, where the unfiltered demand goes directly into their planning systems so that they can respond even more quickly to Seagate s needs. To this end, e2open is developing a low-cost B2B server appliance with integration software premapped and loaded for most of the popular ERP systems in use today. This server appliance will sit behind a supplier s firewall.
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