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Figure 2.3 Different types of key
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machines are needed to cut cylinder keys (top) and tubular key lock keys (bottom).
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more practical and comfortable. If you have basic woodworking tools and skills, you should have no trouble making your own workbench. The workbench should be:
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Long enough to ensure adequate work space Strong enough to support a key machine at one end, out of the way Solid enough to keep the key machine in alignment High enough to allow you to work without stooping Wide enough to store parts and supplies; 30 inches is the comfortable maximum Lit from overhead and behind or from the sides (never have the light too close to the bench)
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Workbench location
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Consider where you want to locate your workbench. If possible, place it in a well-ventilated area, away from general traffic, near frequently used equipment and supplies, with an easy access from several directions. Many locksmiths place storage bins near their workbenches to hold tools and supplies (Fig. 2.4). Examples of workbench designs are shown in Figs. 2.5 and 2.6. No one type of workbench is ideal for everybody; individual tastes and needs differ. Install a vise at one end, out of the way. Mount the vise on a swivel base, sturdily built, with jaws at least 3 inches wide. The jaws should open to at least 5 inches.
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List 1: Common hand and power tools all locksmiths should have:
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Allen wrench set Bench grinder with wire wheel Bolt cutters, 16-inch C-clamps (Fig 2.7) Center punch set Code books, general set Combination square Coping saw and blades Dent puller Disc grinder
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Figure 2.4 Bins can be helpful for sorting lock parts and supplies.
Tools of the Trade
Figure 2.5 A simple bench is adequate for a student locksmith.
Figure 2.6 Benches with a full complement of drawers
and partitioned overhead bins are ideal for professional locksmiths.
Figure
2.7 C-clamps usually range in size from 1 to 8 inches.
Two
Drill bits, auger assortment Drill bits, expansion assortment Drill bits, masonry assortment (Fig. 2.8) Drill bits, spade assortment Drill bits, straight assortment Drill, cordless Drill, electric with 1 2-inch chuck Extension cord, 50-foot Files, assorted types and sizes (Fig. 2.9) Flashlight Hacksaw and blades (Fig. 2.10) Hammers: claw, ball-peen, and soft-face (Fig. 2.11) Hand cleaner Hollow mill rivet set Lever, carpenter s, from 18 to 96 inches long with three vials
Figure 2.8 Masonry bits used for
drilling holes in brick and concrete. (Keedex Mfg.)
Figure 2.9 Files can be useful for cutting keys by hand and performing many other locksmithing tasks.
Tools of the Trade
Figure 2.10 A hacksaw for cut-
ting metals and other nonwood materials.
Figure 2.11 Striking tools are useful to locksmiths. (Vaughan & Bushnell Manufacturing
Company)
Lever, torpedo, up to 9 inches long Lubricant (such as WD-40) Mallet, rubber Masking tape Nails and screws, assorted One-way screw removal tool Paint scraper Pencils Pliers, adjustable Pliers, cutting
Two
Pliers, long nose, 7-inch Pliers, locking Pliers, slip-joint Retractable tape measure, 25-foot Rivet assortment Safety glasses Scratch awl Sandpaper and emery cloth Screwdriver bits, assorted Phillips and slotted Screwdrivers, assorted Phillips and slotted (Fig. 2.12) Scissors for paper Snap ring pliers, assorted sizes Socket sets, 1 2- and 1 4-inch Storage trays (Fig. 2.13) Tap set Toolboxes Wrenches, adjustable and pipe
Figure 2.12 Electrician s screw-
drivers (top) are designed for precision work; standard screwdrivers are used on heavier jobs (bottom). (Stanley Works)
Figure 2.13 Parts and storage boxes are needed for work in and out of the shop.
Tools of the Trade
List 2: Tools for shop/bench work (needed in addition to all of the tools in List 1)
Code books Cylinder cap remover Dial caliper (Fig. 2.14) Flat steel spring stock Interchangeable core capping machine (Fig. 2.15) Interchangeable core lock service kit (Fig. 2.16) Key blanks, assorted Key cutting machine, electric Key duplicating machine, electric Key marking tools Lock parts, assorted Lock pick gun Lock pick set (Fig. 2.17) Lock reading tool Mortise cylinder clamp (Fig. 2.18) Pin kit (Fig. 2.19) Pin tray Pin tumbler tweezers (Fig. 2.20) Plug followers, assorted sizes (Fig. 2.21) Plug holders (Fig. 2.22) Plug spinner (Fig. 2.23) Retainer ring assortment Round spring steel, assorted sizes Shim stock (Fig. 2.24) Spindle assortment Spring assortment Tension wrenches (Fig. 2.25) Tubular-key decoder (Fig. 2.26) Tubular-key lock picks (Fig. 2.27) Tubular-key lock saw (Fig. 2.28) Vise Whisk broom Workbench
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