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Figure 18.29 Exploded view of Unican 1000 positioning for a wood door. (Simplex Access Controls Corp.)
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Drill (1 2-inch-diameter electrical drill preferred) 21 8-inch-diameter hole saw (for metal doors) or spur bit (for metal doors) 1-inch-diameter hole saw or spur bit
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4-inch-diameter drill
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Two wood chisels (wood doors), 1 4 and 1 inch wide Phillips and standard screwdrivers Center punch and hammer Standard 12-inch ruler
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The template. Before starting the actual installation procedures, let s look at a portion of the Unican 1000 three-part template that will be used. (Figure 18.30 shows the template and proper dimensions; Fig. 18.31 shows the door edge portion of the template.) Figure 18.32 provides the information and specifications for the latch cutout required. Caution: When using this type of template, always apply the template and drill from the outside, being sure to compensate for the door bevel, if any (Fig. 18.33). Basic installation. Initially, make all necessary corrections to ensure the door is properly hung in the frame. Apply the template to the high edge of the door bevel and tape it in place. If a metal door frame prepositions the strike location, position the template to center the 1-inch-diameter latchbolt hole in the strike cutout in the frame. With a center punch and hammer, mark the centers of all required holes.
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With the 1 4-inch drill, drill the centers of the 21 8- and 1-inch holes all the way through the door. If you want to center mark the hole on the other side of the
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Figure 18.30 Unican 1000 door template. (Simplex Access Controls Corp.)
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Figure 18.31 Unican 1000 template portion
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Figure 18.32 Unican 1000 latch
for marking a door thickness. (Simplex Access Controls Corp.)
cutout specifications. (Simplex Access Controls Corp.)
Combination Locks
23/4"
Figure 18.33 Details of the bevel compensation for the
Unican 1000. (Simplex Access Controls Corp.)
door (the low side of the bevel) using the template, be sure to move the fold line to shorten the backset to compensate for the bevel. Lay a carpenter s square on the high edge of the bevel to see how much compensation to make. It is a good practice to bore the 21 8- and 1-inch-diameter holes halfway in from both the front and back surfaces of the door. If the door was originally prepared for a 23 8-inch backset, file out the 21 8-inch hole by an additional 3 8 inch; the lock case and inside rose are wide enough to cover. Be sure to drill the 1-inch latchbolt hole on the door edge straight and level to prevent binding of the latch assembly. Carefully drill the two 1 4-inch mounting holes through the door. Note: A drill jig is of great assistance in keeping your mounting hole straight and true. Take care to allow clearance for the hinge that operates the antifriction device on the Unican latch. The latchbolt hole must be relieved adjacent to the antifriction trigger to permit the hinge to rotate freely and prevent the binding of the latch. For a proper Unican 1000 installation, it is imperative to have a freely operating latch properly positioned to the strike. Excessive binding or dragging of the latch can cause the front knob clutch to freewheel, preventing latch withdrawal. Also, the deadlatching plunger must be held depressed by the strike plate to be operable. The gap between the door and the frame must never be more than 1 4 inch to ensure proper deadlatching. If door silencers are present, allowances must be made in positioning the strike.
Position the strike. To properly position the strike, install the latch assembly into the edge of the door. On wooden doors, mark around the faceplate of the latch and mortise in with a chisel. Remove 5 16 inch, minimum, for the antifriction trigger hinge and 6 32 inch for the faceplate assembly. When inserted, the
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