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Twenty-One
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Both setting gauge shoulders should butt exactly against both service bar stops.
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Figure 21.12 Make certain both setting gauge shoulders rest against the service bar stops. (Ilco Unican Corp.)
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Both the key guide tip and the tip of a cutter wheel tooth must fit exactly into the V-groove in the service bars.
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Figure 21.13 Insert key guide and cutter into the V-shaped grooves in the service bars. (Ilco Unican
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If the guide and cutter do not seat exactly into the V grooves, the distance between the cutter and guide must be altered. Loosen the Allen screw in the key guide assembly, and turn the micrometer adjusting knob fore or aft. This action shifts the position of the key guide assembly to the left or right. Continue until the key guide and the cutter both drop into the V notches of the service bars. Insert the pattern key, left to right, into the left vise. Rotate the key setting gauge up and set its left shoulder against the shoulder of the pattern key. Be sure the key is lying flat along the bottom of the vise. Secure the key by turning the clamp assembly clockwise. Insert the key blank in the same manner into the right vise and secure. Make sure that the key setting gauge is exactly against both key shoulders. The key and key blank now are spaced the correct distance apart, and they are ready for cutting (Fig. 21.14).
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Aligning keys without shoulder (Ford and Best)
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On keys without shoulders, the key setting gauge cannot be used. It is necessary to use the service bar to correctly position the key and the blank. The vise jaws have a series of slots that can be used for the service bar. Also, note the key head rest (KD50A-60), which prevents the key from tilting as the vise jaw tightens. The key head rest can be moved to properly support the key (Fig. 21.15).
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Key setting gauge shoulders must butt exactly against both key shoulders.
Figure 21.14 The key and key blank are now spaced the correct distance apart for cutting. (Ilco
Unican Corp.)
Align Best keys by placing bottom against service bar.
Align Ford keys by placing tip against service bar. KD50A-60 KD50A-60
Figure 21.15 The key head rest can be moved to properly support the key. (Ilco Unican Corp.)
Aligning narrow blade cylinder keys
Some keys have a very narrow blade; therefore they sit deep in the vise jaws with only part of the cuts showing above the vise. This makes it necessary to use the service pins to raise the key for proper cutting. Insert an equal-size pin under each key and blank on the bottom of the vise jaws. This raises both the key and blank to make the correct depth of cut (Fig. 21.16). Do not cut into the vise jaw.
Aligning double-sided cylinder keys
Before cutting this style of key, examine the key to see if there is a milled groove on either side. If so, reverse the vise jaw and clamp the key using the V jaws. The key will be held securely when only the top or bottom V jaw fits into a milled groove. When there is no V groove on either side of the key, use the flat vise jaw.
Twenty-One
Equal size service pins must rest flat along bottom of each vise with keys resting flat on top of pins so that keys are raised toward key guide and cutter.
Figure 21.16 Insert pin under key and key blank to allow correct depth
of cut to be made. (Ilco Unican Corp.)
If the cuts are not the same on both sides of the key, make the shallow cuts first. In this way, when you turn the key over to cut the second side, there will be enough metal to grip the key securely during the actual cutting. To reverse the vise jaw, loosen the retaining screws at the base of the vise jaws. Raise, rotate, and reseat both vise jaws; then tighten their retaining screws. Note the V shape of the jaws. Insert the key between the jaws with a milling groove resting in the point of the V. This holds the blank securely. Align for spacing and proceed out.
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