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9. Slowly remove the key from the plug so the bottom pins don t pop out of the plug. Insert the plug into the cylinder by pushing the back of the plug against the plug follower from the face of the cylinder. After the plug has forced the plug follower out of the rear of the cylinder case, rotate the plug until the upper pin chambers are aligned with the lower pin chambers. 10. The pins should lock the plug into place. Note: When inserting the plug, be sure the lower pin chambers are at least 30 out of alignment with the upper pin chambers. 11. Make sure your key works by inserting it into the plug and rotating the plug. Be careful while rotating the plug and removing the key; only the pins are holding the plug in place. With the key in the plug, all the pins should be at the shear line and the plug can easily be pulled out of the cylinder. If that happens, all the drivers and springs will fall out. 12. Attach the cam or tailpiece to the cylinder and retest your key.
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Choosing a Pin Tumbler Lockset Pin tumbler cylinder locksets are the most popular types of locks. These locksets are available in a wide variety of types and styles. Some of the general characteristics of such locksets include the following:
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Security. The pin tumbler cylinder lockset provides better than average security by virtue of its internal design. Generally speaking, the more pins in a pin tumbler cylinder, the better security the lock offers. However, security also depends on the quality of the specific lock and on its application. Quality. Quality depends on the intended service of the lockset. Light-, medium-, and heavy-duty locksets are available. Type. Locksets are identified by their function (e.g., lavatory, classroom, residential) Visual appeal. The lockset should match the decor of its surroundings; this is particularly important in new construction. Hand. The location and direction of the swing of the hinges determines the hand of the door (Fig. 7.14). Taking the entrance side of the door as the reference point, there are four possible hands: left-hand, left-hand reverse (the door opens outward), right-hand, and right-hand reverse. It is important to match the lockset to the door hand. Failure to do so can cause bolt/striker misalignment and result in an upside-down installation of the cylinder. When the cylinder is rotated 180 , the weight of the pins is on the springs. The pins weigh only a few grams, but that is enough to collapse the springs and disable the lock in time when a cylinder is installed upside down. Unless stipulated in the order, manufacturers supply right-hand mortise locksets; some of these can be modified in the field.
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Figure 7.14 The hand of a door is a term that describes the location of the hinges and the direction of swing. (Eaton Corp.)
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Pin Tumbler Cylinder Mortise Locks The pin tumbler cylinder mortise lock is frequently used in homes, apartments, businesses, and large institutions. It s extremely popular and provides excellent security. Never mistake the pin tumbler cylinder mortise lock with its inferior cousin, the bit key mortise lock. Figure 7.15 shows two mortisetype pin tumbler cylinder locks without the cylinders in them. Although the individual parts may vary slightly among different models, most basic pin tumbler cylinder mortise locks contain essentially the same parts. Practice disassembling and reassembling a few of these locks, and study the relationships of the various parts.
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Specific pin tumbler cylinder locksets
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The information presented in the following pages was supplied by various manufacturers. While it does not cover all pin tumbler cylinder locksets, it does give an overview of the current state of the art. If you need further information, contact a factory representative.
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Kwikset Corporation. Kwikset s key-in-leversets are part of the company s Premium line (Fig. 7.16). The leverset is constructed of solid brass and steel. It s engineered to meet most building code requirements, including major handicapped codes, and built to absorb the punishment of high-traffic areas. It s UL listed (see Chap. 8) and backed by a 10-year limited warranty. The leverset is available in a wide range of finishes. Kwikset offers several styles of entrance handlesets (Fig. 7.17) to complement any entrance architecture from traditional to contemporary.
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