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Fig 79: An external view of a grinding spindle for the y-axis [7]
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Linear air bearings (Figure 711) provide translation on a plane, and they are commonly found in supports for coordinate measuring machines, semiconductor pick-and-place machinery, gantry systems, micromachining centres and zero-gravity simulators Linear bearings are available in a
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Fig 710: The assembly of a thrust surface, journal and a spherical bearing on a single shaft used for grinding [7]
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variety of shapes and configurations, including bracketed slides, puck type or rectangular shoe type They may combine with spherical and/or cylindrical bearing types to achieve additional rotation or translation around or along other axes These bearings are manufactured for small or large load capacities ranging from 1 kg to 10,000 kg [8]
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Fig 711: (a) A disc with a single row of four, six and eight orifices and (b) mass production of linear
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air bearings [8]
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The Herringbone Groove journal bearing is one special type of bearing having a fixed-geometry and demonstrating good stability characteristics for use in high-speed gas bearings (Figure 712) It consists of a circular journal and a bearing sleeve with shallow, herringbone-shaped grooves cut into either member [9] In this bearing, it is possible to balance axial loads There are also gas bearings available that are used to support a combination of radial and thrust loads The Yates bearing has secondary recesses that are fed by the flow from adjoining recesses which are themselves fed by a conventional controlled supply system (Figure 713 (a)) The Yates Fig 712: A Herringbone Groove journal bearing [9] design has a greater efficiency, simplified feed system and reduced space requirements There is also a possibility of using the spherical bearing arrangement (Figure 713 (b)) Spherical bearings offer the advantages of freedom for the three axes of rotation However, comparatively, the spherical bearing is the poorest in terms of load capacity and consumes the most power among this particular class of bearings [11]
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Fig 713: Combined radial and thrust bearings: (a) a Yates bearing [10], (b) a spherical bearing and (c) a conical
bearing [11]
On the other hand, conical bearings support a greater radial load capacity when compared with spherical and Yates bearings They are advantageous when space limitations do not allow separate journal and thrust faces For practical applications, conical bearings are usually applied in pairs (Figure 713 (c)) Other types of bearing arrangements or classification include common air bearings, with an optimized geometry for optimal stiffness and damping, membrane bearings with stiffness compensation (passive compensation) and actively compensated air bearings (closed-loop control) From the conventional point of view, the bearings may be classified in a manner in which the applied load is taken Radial loads are taken up by cylindrical bearings known as journal bearings, whereas axial loads are usually supported by circular or annular flat thrust bearings A combination of radial and axial loads can be supported by conical or spherical aerostatic bearings The bearing may also be classified by the type of flow restrictor that is employed for the purpose of feeding the gas (Figure 714) This figure shows that extensive research is yet to be done on porous and capillary feeding and on conical and spherical bearings
734 Operation of Aerostatic Bearing Systems
The compressed air supplied to an air bearing must be properly cleaned and dried The air bearing s performance and its useful lifetime greatly depend on the quality of the compressed air An efficient system ensures minimum pressure loss, removal of contaminants such as water, oil, dirt, rust, and other foreign materials Filters should be selected in such a way that they restrict the maximum particle size to one-third of the minimum film thickness The filter is to be positioned on the highpressure side of the pump to prevent pump wear debris from contaminating the bearing For slot entry bearings, better filtration is required to prevent blockages In order to remove solid impurities, a filtration system containing porous filter elements made of sintered bronze or ceramics, woven stainless steel wire, fabric or paper can be utilized Commercial
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