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Frequent stop starts Frequent change of the rotating direction Running costs Excellent Good Generally good Excellent Good Generally good Excellent Poor Excellent
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Gas Lubricated Bearings
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Depends on complexity of lubrication system
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Normally satisfactory; sealing advantageous
Satisfactory
Satisfactory
Radiation
Lubricant may impose limitations
Excellent
(Contd )
Table 710 (Contd)
Condition General comments Journal bearing type Rubbing bearings Oilimpregnated porous metal bearings Rollingelement bearings Externally Hydrodynamic Hydrostatic Self-acting fluid film fluid film gas bearings pressurized gas bearings bearings bearings
360 Precision Engineering
Low starting torque Low running torque Accuracy of radial location
Not normally recommended
Satisfactory
Good
Satisfactory
Excellent
Satisfactory
Excellent
Poor
Good
Excellent
Good
Excellent
Life
Finite but predictable
Theoretically Theoretically infinite but infinite but affected by Theoretically affected by infinite infinite number of filtration and stops and number of starts stops and starts
Theoretically infinite
Combination of axial and load-carrying capacity
A thrust face must be provided to carry the axial loads
Most types capable of dual duty Usually satisfactory; consult manufacturer
A thrust face must be provided to carry the axial loads
Silent running
Good for steady loading
Excellent
Excellent
Excellent except for possible pump noise
Excellent
Excellent except for possible compressor noise
Gas Lubricated Bearings
In the complete design procedure, the shaft material must also be considered to ensure a long lasting application not only for the shaft but also for aerostatic bearings As water is present in air, water particles may chemically react with the shaft and may result in a change in surface properties Therefore, to avoid rusting erosion of shaft surfaces, the journal surface must be such that it is corrosion resistant It is intolerable to have rust anywhere in the system Spindles should be of stainless steel: Austenitic, Martensitic or Ferritic steel These steels are heat treatable to achieve the different core and case properties for various applications Flakes on plated materials will destroy the bearing Thus, plated surfaces are never used for bearings In anticipation of touch down and overloading, the use of very hard materials is always recommended Tungsten carbide coated shafts and bushes are shown to be suitable, for example, in dental drills When overloading is less frequent, a combination of hard and soft materials is often used, for which bronze is recommended
77 REFERENCES
1 Slocum, AH, Precision Machine Design, Prentice Hall, 1992 2 McKeown, P, High Precision Manufacturing in An Advanced Industrial Economy, James Clayton Memorial Lecture, IMechE, 23rd April 1986 3 Powell, JW, Design of Aerostatic Bearings, The Machinery Publishing Co Ltd, 1970 4 Air Bearing Precision Technology (APT), Aerostatic Bearings Catholic University of Leuven, Belgium <http://wwwmechkuleuvenbe/industry/spin/APT/default_enhtml> [online] 5 Wilcock, DF and Booser, ER, Bearing Design and Application, McGraw Hill Book Company, 1957 6 Munday, AJ, A Review of EP Gas Bearings, The Institution of Mechanical Engineers, 1971 7 Specialty Components, Inc Cylindrical Air Bearings, <http://wwwspecialtycomponentscom/nf/ Cylindrical_Air_Bearingshtm> 1999 8 Specialty Components, Inc Linear Air Bearings, <http://wwwspecialtycomponentscom/nf/ Linear_Air_Bearingshtm> 1999 9 Hamrock, BJ, Fundamentals of Fluid Film Lubrication, McGraw Hill, 1999 10 O Donoghue, JP, Wearing, RS and Rowe, WB, Multirecess Externally Pressurized Bearing using the Yates Principle, The Institution of Mechanical Engineers, 1971 11 Tawfik, M and Stout, KJ, Combined radial and thrust aerostatic bearings, 8th International Gas Bearing Symposium, 1981 12 Badrawy, S, General Machine Requirements of Environmental Vibration, Acoustics and Electromagnetic Fields for Nanotech 220UPL/220UPL-HD Diamond Turning Lathes, Moore Nanotechnology Systems, LLC, 2004 13 Specialty Components, Inc, Introduction to Air Bearings and their Advantages, <http://wwwspecialtycomponentscom/ nf/Technical_Indexhtm> 1999 14 Wunsch, ML and Nimmo, WM, Industrial Applications of the Gas Bearings in the UK, The Institution of Mechanical Engineers, 1971 15 Barwell, FT, Bearing Systems: Principles and Practice, Oxford University Press, 1979 16 Turner, G, Super Precision Gyroscopes, <http://wwwgyroscopesorg/indexasp> Gyroscopesorg, 2005 17 Wikipedia, Gyroscope, <http://enwikipediaorg/wiki/gyroscope> 18 Neoteric Hovercraft, Inc, The Hovercraft Principle <http://wwwneoterichovercraftcom/generalhtm> 2003
Precision Engineering
19 Funk and Wagnalls, New Encyclopedia, Bearings, Volume 13 20 Husig, A, Linke, T and Zimmermann, C, Effects from supercritical ship operation on inland canals, Journal of Waterway, Port, Coastal and Ocean Engineering, 2000 21 Aeroco, The Air Cushion Principle <http://wwwaerococoza/pinfo_aircushionprinciplehtml> 22 MBDA Corporate Communications, EXOCET AM39: Anti-surface air launched anti-ship missile, 2004 23 Wikipedia, Exocet, <http://enwikipediaorg/wiki/exocet> 2005 24 Geraghty, P, Carlisle, K and Hale L, Ultra-Precision Machine Spindle Using Porous Ceramic Bearings, TechBase 25 Colibri Spindles Ltd, Colibri Air-Bearing Spindles, Manual Book 26 Toshiba Machine Co Ltd, High Precision Aspheric Surface Grinder, 2002 27 Moore Precision Tools, Nanotechnology Systems, 2001 28 Precitech Precision, Nanoform 350 Technical Overview and Unsurpassed Part Cutting Results 2001 29 Moore Precision Tools, Multi-Configuration Deterministic MicroGrinding Attachment, Moore Nanotechnology Systems 30 Munson, BR, Young, DF and Okiishi, TH, Fundamentals of Fluid Mechanics, John Wiley and Sons, Inc, 1998 31 Shires, GL and Pantall, D, The Aerostatic Jacking of a Vented Aerodynamic Journal Bearing, Institution of Mechanical Engineers, Lubrication and Wear Group Convention, May 1963 32 Dudgeon, EH and Lowe, IRG, A Theoretical Analysis of Hydrostatic Gas Journal Bearing, National Research Council of Canada, Mech Engineers Report No MT-54 33 Robinson, CH and Sterry, F, The Strength of Pressure-fed Air Lubricated Bearings, Parts 1 and 2, AERE Reports ED/R 1672 and 1673, 1958 34 Pink, EG and Stout, KJ, Characteristics of orifice compensated hybrid journal bearing, 8th International Gas Bearing Symposium, 1981 35 Shapiro, V Computer-aided Design of Externally Pressurized Bearings, The Institution of Mechanical Engineers, , 1971 36 Stansfield, FM, Hydrostatic Bearings for Machine Tools and Similar Applications, The Machinery Publishing Company, 1970 37 Weck, M, Handbook of Machine Tools, John Wiley, 1984 38 Engineering Science Data Unit (ESDU), General Guide to the Choice of Journal Bearing Type Item 65007, Institution of Mechanical Engineers, London, 1965
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