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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Kalpakjian, S and Schmid, SR, Manufacturing Engineering and Technology, Prentice Hall, 2001 Rao, PN, CAD CAM Principles and Applications, Tata McGraw Hill, 2002 Weck, M, Handbook of Machine Tools, John Wiley, 1984 Precitech Precision, Nanoform 350 Technical Overview and Unsurpassed Part Cutting Results, 2001 Moore Precision Tools, Nanotechnology Systems, 2001 Machine Tool Design Handbook, Central Machine Tool Institute, 1978 Koenigsberger, F, Design Principles of Metal-Cutting Machine Tools, Pergamon Press, 1964 Sen, GC and Bhattacharyya, A, Principles of Machine Tools, New Central Book Agency, 1975 Slocum, AH, Precision Machine Design, Prentice Hall, 1992 Atcherkane, NS and Nicolas, NT, Les Machines-Outils Travaillant Par Enlevement De Metal, La Societe De Publications Mecaniques, 1961 Thomson BSA and Danaher Motion, Ball and Lead Screw, 2004 Euro-Bearings Ltd, Rolled Ball Screws and Flanged Nuts (FSI), <http://wwweuro-bearingscom/ bs1htm> 2004 [online] Rexroth Star, STAR Ball Rail Tables TKK, 2001 Parker Hannifin Corporation, Daedal Division HPF Friction Drive, <http://wwwdaedalpositioningcom/ Products/Belt_Driven_Linear_Actuators_5489_32html> 2003 [online] Intrasys GmbH, Linear Drive Engineering, <http://wwwintrasys-onlinecom/lat_3_gbhtml> 2003 [online] Copley Controls Corp Motor Technology, Automation and Process Control <http:// http://wwwapc-inccom/ COP-motor_technologyhtm> [online] H2W Technologies, Two Axis Linear Stepper Motor Gantry Stage, <http://wwwglobalspeccom/supplier/profile/ H2WTechnologies> [online] Hitachi, Ltd, Linear Motor Driven System Hitachicom, <http://wwwhitachi-railcom/products/indexhtml> 2005 [online] McKeown, PA, Corbett, J, Wills-Moren, W, Notes provided by Cranfield University for MSc lectures at GINTIC, NTU, Singapore, 1993 1997 Mott, RL, Machine Elements in Mechanical Design, Macmillan, New York, 1992 McPherson, G and Laramore, RD, An Introduction to Electrical Machines and Transformers, John Wiley and Sons, 1990 Paul, CR, Nasar, SA and Unnewehr, LE, Introduction to Electrical Engineering, McGraw Hill, 1992
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51 Explain the major changes that have taken place in the conventional machine tool components to meet ultra-precision requirements 52 What are the main advantages of the linear motor drive system 53 An ultra-precision turning and grinding machine uses a dovetail guideway and four hydrostatic pads for the z-axis The drive is a linear motor Sketch this arrangement and describe the main elements Explain why a hydrostatic and not an aerostatic bearing is used here
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Hydrostatic thrust bearing
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Linear motor
Bolt
Hydrostatic thrust bearing Bolt
Linear motor
Precision Engineering
Flux density ( B ) Current ( I )
Force (F)
Magnet attraction (Fa) Magnet assembly
In this application, hydrostatic bearings are used together with the dovetail guide and the linear motor drive This is mainly because hydrostatic bearings are superior to aerostatic bearings in terms of stiffness and load capacity Hydrostatic bearings are also able to complement the rigidity of the dovetail and linear motors For ultra-precision machine application, aerostatic bearings are well suited for the work spindle and the grinding spindle, whereas hydrostatic bearings are more suitable for the feed drive design
ROLLING ELEMENT, HYDRODYNAMIC AND HYDROSTATIC BEARINGS
61 INTRODUCTION
6
A bearing is an important element used in conventional and also modern ultra-precision machines However, for different applications, the type that is used may not be the same due to the differences in requirements The purpose or function however still remains identical A bearing is a mechanical device employed in machines and it provides relative positioning and rotational freedom at a lower value of friction and wear [1] A bearing also serves the purpose of transmitting loads between two structures In a nutshell, a bearing serves three main functions by providing a relative motion, reducing the friction and transmitting loads between structures or surfaces In modern aircraft engines in which more than a 100 bearings are used, a reduction in friction can be clearly seen, but the total power consumed in overcoming bearing friction is less than 1% of the total power output of the engine [2] A bearing also serves to restrain any unwanted relative movement between two machine parts (either or both of which may be required to move in relation to the main structure of the machine) while offering the least practicable resistance to a desired relative movement Other characteristics of a bearing that are of interest include the load-carrying capacity, stiffness, flow rate of supporting fluid, resistance to sliding, power requirement for operation and heating Besides all of the aforementioned requirements, it is beneficial to have a bearing with desirable characteristics that make it reliable and durable easy to maintain in good working order and able to work for long periods with little or no maintenance able to operate with an inexpensive and readily obtainable lubricant adaptable to a wide range of working conditions
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