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25.9 INSTALLATION SPECIFICATIONS
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An installation is only as good as its gasket; likewise, a gasket is only as good as its installation [25.1]. The following are some recommendations associated with gasket installation: 1. Be sure that mating surfaces are clean and in specification with regard to finish, flatness, and waviness. 2. Check gasket for damage before installing it. 3. Make certain the gasket fits the application. 4. Specify lubricated bolts. Bolt threads and the underside of the bolt head should be lubricated. 5. Specify the torque level. 6. Specify the torquing sequence. In addition to the sequence, two or three stages of torque before reaching the specified level are recommended.
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25.1 ANSI/ASTM F104-03, Standard Classification System for Nonmetallic Gasket Materials, American Society for Testing and Materials. 25.2 D. E. Czernik, J. C. Moerk, Jr., and F. A. Robbins, The Relationship of a Gasket s Physical Properties to the Sealing Phenomena, SAE paper 650431, May 1965. 25.3 D. E. Czernik, Recent Developments and New Approaches in Mechanical and Chemical Gasketing, SAE paper 810367, February 1981.
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Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com) Copyright 2004 The McGraw-Hill Companies. All rights reserved. Any use is subject to the Terms of Use as given at the website.
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GASKETS 25.24
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FASTENING, JOINING, AND CONNECTING
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25.4 V. M. Faires, Design of Machine Elements, Macmillan, New York, 1955. 25.5 D. J. McDowell, Choose the Right Gasket Material, Assembly Engineering, October 1978. 25.6 H. A. Rothbart, Mechanical Design and Systems Handbook, 2d ed., McGraw-Hill, New York, 1985, Sec. 27.4. 25.7 Armstrong Gasket Design Manual, Armstrong Cork Co., Lancaster, Pa., 1978. 25.8 J. W. Oren, Creating Gasket Seals with Rigid Flanges, SAE paper 810362, February 1981. 25.9 D. E. Czernik, Gasketing the Internal Combustion Engine, SAE paper 800073, February 1980. 25.10 The American Society of Mechanical Engineers, Code for Pressure Vessels, Sec. VIII, Div. 1, App. 2, 1980 (see 2004 edition). 25.11 J. J. Whalen, How to Select the Right Gasket Material, Product Engineering, October 1960. 25.12 D. E. Czernik, Sealing Today s Engines, Fleet Maintenance and Specifying, IrvingCloud, July 1977.
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Source: STANDARD HANDBOOK OF MACHINE DESIGN
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WELDED CONNECTIONS
Richard S. Sabo
Manager, Educational Services The Lincoln Electric Company Cleveland, Ohio
Omer W. Blodgett
Design Consultant The Lincoln Electric Company Cleveland, Ohio
26.1 26.2 26.3 26.4 26.5 26.6 26.7 26.8 26.9
DEFINITIONS AND TERMINOLOGY / 26.1 BASIC WELDING CIRCUIT / 26.2 ARC SHIELDING / 26.2 NATURE OF THE ARC / 26.4 OVERCOMING CURRENT LIMITATIONS / 26.5 COMMERCIAL ARC-WELDING PROCESSES / 26.6 ARC-WELDING CONSUMABLES / 26.18 DESIGN OF WELDED JOINTS / 26.23 CODES AND SPECIFICATIONS FOR WELDS / 26.39
26.1 DEFINITIONS AND TERMINOLOGY
Arc welding is one of several fusion processes for joining metals. By the application of intense heat, metal at the joint between two parts is melted and caused to intermix directly or, more commonly, with an intermediate molten filler metal. Upon cooling and solidification, a metallurgical bond results. Since the joining is by intermixture of the substance of one part with the substance of the other part, with or without an intermediate of like substance, the final weldment has the potential for exhibiting at the joint the same strength properties as the metal of the parts. This is in sharp contrast to nonfusion processes of joining such as soldering, brazing, or adhesive bonding in which the mechanical and physical properties of the base materials cannot be duplicated at the joint. In arc welding, the intense heat needed to melt metal is produced by an electric arc. The arc is formed between the work to be welded and an electrode that is manually or mechanically moved along the joint (or the work may be moved under a stationary electrode). The electrode may be a carbon or tungsten rod, the sole purpose of which is to carry the current and sustain the electric arc between its tip and the workpiece. Or it may be a specially prepared rod or wire that not only conducts the
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